ZnO/PPy異質(zhì)納米復(fù)合材料的制備、表征及其氣敏特性

杜海英 王 兢 喬 俏 孫炎輝 邵 強(qiáng) 李曉干(大連理工大學(xué)電子科學(xué)與技術(shù)學(xué)院,遼寧大連603;大連民族學(xué)院機(jī)電信息工程學(xué)院,遼寧大連6600)

ZnO/PPy異質(zhì)納米復(fù)合材料的制備、表征及其氣敏特性

杜海英1,2王 兢1,*喬 俏1孫炎輝1,2邵 強(qiáng)2李曉干1
(1大連理工大學(xué)電子科學(xué)與技術(shù)學(xué)院,遼寧大連116023;2大連民族學(xué)院機(jī)電信息工程學(xué)院,遼寧大連116600)

室溫下,采用原位聚合法,以吡咯(PY)為單體,氯化鐵(FeCl3·6H2O)為氧化劑,在塑料基片上聚合生長了聚吡咯(PPy)納米微球.然后在聚吡咯基片上生長ZnO種子,將表面種有ZnO種子的PPy元件置于六次甲基四胺與硝酸鋅的混合溶液中,90°C水浴中,在PPy微球上生長了ZnO納米棒,合成了PPy/ZnO異質(zhì)納米復(fù)合材料.分別通過X射線衍射儀(XRD)和場發(fā)射掃描電鏡(FESEM)對PPy/ZnO異質(zhì)納米復(fù)合材料的結(jié)構(gòu)和形貌進(jìn)行了表征.制備了塑料基的PPy/ZnO異質(zhì)納米復(fù)合材料氣體傳感器,在室溫下,對10×10-6-150×10-6(體積分?jǐn)?shù))濃度范圍的氨氣進(jìn)行了氣敏測試,PPy/ZnO氣敏元件對氨氣響應(yīng)的靈敏度基本呈線性關(guān)系,且對甲醇、丙酮、甲苯等有機(jī)氣體表現(xiàn)出很好的選擇性.最后,對PPy/ZnO異質(zhì)納米復(fù)合材料的形成機(jī)理進(jìn)行了簡要分析.

原位聚合法;異質(zhì)納米復(fù)合物;氣體傳感器;氣敏特性;形成機(jī)理

?Editorial office ofActa Physico-Chimica Sinica

1 Introduction

The discovery of conductive polymers since the 70s last century1has initiated intense experimental and theoretical interest in various fields of industrial and agricultural production and became an irreplaceable foundation of polymer material for its special structure and excellent physical and chemical properties.Common conductive polymers include polyacetylene(PA),2polyaniline (PANI),3polythiophene(PT),4polypyrrole(PPy).5

Among various conducting polymers,PPy is an outstanding member with particular importance in sensing applications for its chemical stability and ease of synthesis.6,7The use of PPy-based electronic noses(ENs)for environmental and industrial analysis has gained considerable momentum.Toxic and non-toxic substances,such as ammonia,nitrogen oxides,carbon monoxide, sulphur dioxide,hydrogen sulphide,methane,oxygen,hydrogen, alcohols,phenol,benzene,and water vapours,have been successfully determined by PPy-based ENs in materials ranging from water and beverages to waste waters and sewage effluents.8

Polypyrrole has shown great potentials for application in various fields of industrial and agricultural production,such as biosensors,9gas sensors,10electrochemical sensors,11,12anti-corrosion coating materials,13electrode materials,14antistatic materials,15and so on.16As a p type organic semiconductor,polypyrrole alters its chemical behavior and consequently its electrical conductivity which makes it excellent gas sensing material.17,18

Metal oxide semiconductors,such as SnO2,19In2O3,20TiO2,21ZnO,22and ZrO,23are the popular materials for gas sensors.Zinc oxide(ZnO)is an important II-VI semiconducting material with a wide band gap of 3.37 eV and a large exciton binding energy of 60 meV.ZnO is recognized as one of the key functional metaloxide semiconductors owing to its outstanding optical,gas, electrical,piezoelectrical properties,and the diversity of nanostructures.Single crystal ZnO nanorod arrays have no grain boundaries,less crystal defects,big surface area,which has promising applications in fields of functional materials and catalysis.24,25

Inorganic nanoparticles and organic polymer nanocomposites show the excellent gas,humidity,and electrochemical performance.The sensors based on inorganic and organic nanocomposites show high response sensitivity,low operating temperature, and other advantageous properties.These nanocomposites with excellent properties have wide applications.26,27

In this report,ZnO/PPy hetero-nanocomposites were synthesized by in-situ polymerization and hydrothermal synthesis twostep method and the gas sensor based on ZnO/PPy hetero-nanocomposites was fabricated,the ZnO/PPy sensor exhibits good sensitivity to ammonia at room temperature.Formation mechanism and adsorption mechanism of the ZnO/PPy hetero-nanocomposites were briefly analyzed.

2 Experimental

2.1 Preparation of the slide substrate

In the typical experiment,the slide was cut into strip(1 cm×1.5 cm),then washed with deionized water and acetone for several times,respectively.And the strip was dried by blowing with a stream of nitrogen.One pair of platinum electrodes were coated at both side of the slide,and two platinum bond wires were leaded on the slide surface electrodes.Fig.1 gives the sketch of gas sensor structure based on slide film.

Fig.1 Sketch of gas sensor structure based on slide film

2.2 Synthesis of PPy

Monomer pyrrole(Py)(≥99.5%purity),ferric(III)chloride (FeCl3·6H2O)(≥99.5%purity),acetone(CH3COCH3)(≥99.7% purity),and ethanol(EtOH)(≥99.0%purity)were obtained from Sinopharm Chemical Reagent Co.,Ltd.,China.Zinc acetate (Zn(CH3COO)2·2H2O)(≥99.5%purity)and zinc nitrate hexahydrate(Zn(NO3)2·6H2O)(≥99.5%purity)were obtained from Tianjin Kermel Chemical Company,China.The above chemical reagents were analytical grade and used without further purification.

230 mg of pyrrole monomer(≥99.7%purity)was dissolved in 50 mL deionized water and treated with ultrasonic for 20 min for uniformly dispersing in deionized water.Then the slide substrates were immersed into the aqueous solution and suspended in the container.The chemical polymerization was carried out in a beaker by mixing 1350 mg of FeCl3·6H2O powder into the above suspension under vigorous stirring at room temperature for 3 h. Thin films of PPy were in-situ deposited simply by keeping a precleaned slide substrate suspending in the suspension.After termination of polymerization,films were washed with deionized water and acetone for several times,respectively,and dried under vacuum for 24 h.Polymerization product in the solution was collected by centrifugal filtration.

2.3 ZnO nanorod growth process

219 mg of zinc acetate(Zn(CH3COO)2·2H2O)was dissolved in 20 mLethanol to form a solution with concentration of 0.05 mol· L-1.Then the solution was ultrasonically agitated for 0.5 h to obtain a uniform and transparent zinc acetate solution.The zinc acetate solution was heated at 200°C for 30 min,then the solution was coated onto cleaned PPy gas sensor by a spin coater at the rate of 2200 r·min-1for 30 s.In our experiment,substrates were spin coated for three times.The coated substrates were dried in room temperature and then annealed at 100°C for 90 min in air to form the ZnO seed layer on the PPy thin films.Finally,the ZnO nanorods grew directly by placing the PPy thin films covered with a layer of ZnO seed in 50 mL aqueous solution of 57 mmol·L-1Zn(NO3)2·6H2O and 57 mmol·L-1hexamethylenetetramine(C6H12N4)at 90°C for 12 h.The substrates covered with the ZnO nanorods were washed with deionized water and acetone,followed by dring in a nitrogen stream.Gas sensor with ZnO nanorods grown on the PPy seed layer was obtained.

2.4 Characterization

The structures of the ZnO/PPy hetero-nanocomposites were characterized by an X-ray diffraction instrument(XRD,D/Max 2400,Rigaku,Japan)in a 2θ region of 20°-80°with Cu Kα1radiation.The morphology images of ZnO/PPy hetero-nanocomposites were obtained by using field emission scanning electron microscope(FESEM,Hitachi S-4800,Japan)and transmission electron microscope(TEM,Tecnai 20,USA).

2.5 Testing of sensors

The gas sensing properties of ZnO/PPy hetero-nanocomposites sensor were measured using a static state gas sensing test system. Structure schematic diagram of the static state gas sensing test system is shown in Fig.2.In the gas response measurement,a given amount of target gas was injected into a test chamber(50 L in volume)by a syringe through a rubber plug.For a required concentration,the volume of the injected gas(V)can be calculated as follows:

Fig.2 Structure schematic diagram of the static state gas sensing test system

where C is the concentration of the target gas(volume fraction), and v is the volume fraction of bottled gas.Sensors were exposed to the atmospheric air by opening the chamber after the measurement.The export voltage on the sensor was measured by using a voltage division circuit on which the voltage is 10 V,and the sensor was connected in series with an external resistance(RL). The gas response value(S)was defined as a ratio of the resistance of the sensor in air(Ra)to that in target gas(Rg):S=Rg/Ra,and Ra= RL(10-Vair)/Vair,Rg=RL(10-Vgas)/Vgas,where Vairis the export voltage of RLin air,and Vgasis the voltage in target gas.All the tests were operated at room temperature about 35%relative humidity(RH).

3 Results and discussion

3.1 Materials characterization

Fig.3 shows the XRD patterns of the ZnO,PPy,and ZnO/PPy hetero-nanocomposites.We can see from Fig.3(a)that major peaks of ZnO are shown at 31.8°,34.3°,36.1°,47.4°,and 62.8°,which are related to(100),(002),(101),(102),and(103)plane reflections of a hexagonal ZnO,respectively,with lattice constants a= 0.325 nm and c=0.521 nm as denoted by International Center for Diffraction Data(Joint Committee for Powder Diffraction Studies (JCPDS)card#36-1451)for ZnO.From Fig.3(b)we can see that the characteristic peak of PPy is observed at 2θ=25.0°.The average crystalline size of the PPy nanoparticles is calculated about 78.3 nm by Debye Scherror formula.From Fig.3(c)we can see that the characteristic peaks of PPy and hexagonal ZnO exist simultaneously in ZnO/PPy hetero-nanocomposites.

Fig.3 XRD patterns of(a)ZnO,(b)PPy,and (c)ZnO/PPy hetero-nanocomposites

Fig.4 gives the SEM image of PPy nanoparticles.We can see that there is a layer of PPy nanoparticle(uniform thickness of about 200 nm)aggregation grown in the slide substrate.The grain size of the PPy nanoparticles is～100 nm.

Fig.4 SEM image of PPy

Fig.5(a,b)give the SEM images of the ZnO nanorods grown on as-prepared PPy nanoparticle substrate after 9 h in different magnifications.Fig.5(c,d)give the SEM images of the ZnO nanorods grown on as-prepared substrate after 12 h.From Fig.5(a, b)we can see that the surface of the thin films of PPy has been coated with uniform-sized ZnO nanorods after 9 h.The length of ZnO nanorods is irregular and about 0-2.5μm,the diameter of ZnO nanorods is about 10-200 nm.As the time increasing,a large quantity of ZnO nanorods with uniform-sized are formed on the surface of PPy nanoparticles substrate after 12 h(Fig.5(c,d)).Wecan see that the length and diameter of ZnO nanorods are about 2.5μm and 200 nm,respectively.Many ZnO nanorods grown on the PPy nanoparticles,form flower-like ZnO nanorods.The magnified SEM image of flower-like ZnO nanorods grown on the PPy nanoparticles substrate is shown in Fig.6.

Fig.5 SEM images of ZnO grown on the PPy after 9 h(a,b)and 12 h(c,d)

Fig.6 SEM image of ZnO nanorods grown on PPy

3.2 Formation mechanism of ZnO/PPy heteronanocomposites

Pyrrole monomer is five-membered heterocyclic molecules containing carbon(C)and nitrogen(N)elements.The polymerization of the pyrrole monomer could occur under the electric field or the effect of the oxidant.The polymerization reaction equation is shown in Eq.(2).

The formation mechanism of the flower-like ZnO nanorods by using the hydrothermal method could be described as follows: HMTA(C6H12N4)was extensively used in the fabrication of nanostructure ZnO,and it provided ammonia molecules and the hydroxide ions(OH-)to the solution(Eqs.(3)and(4)).Zn(NO3)2·6H2O was used to provide the zinc ions(Eq.(5)),apparently.In this experiment,the numbers of OH-were abundant in the mixed solution of Zn(NO3)2·6H2O and HMTA(C6H12N4).So,Zn(OH)2precipitation formed as Eq.(6),and then Zn(OH)2could be dissolved immediately by reacting with superfluous OH-ions,the transparent Zn(OH)42-solution was obtained as Eq.(7).In the hydrothermal process,the Zn(OH)42-grew units combined with each other and dehydrated into ZnO nuclei simultaneously.And then these ZnO nuclei self-assembled to form the rod-like nanostructures along a preferred axis orientation(Eq.(8)).

3.3 Gas sensing properties

At room temperature,the ammonia gas sensing properties of ZnO/PPy hetero-nanocomposite gas sensor were measured.Fig.7 shows the response and recovery transient properties of the ZnO/ PPy hetero-nanocomposite gas sensor to ammonia at room temperature.The concentration range of ammonia is 10×10-6-150×10-6,and the relative humidity(RH)was 35%.We can see from the figure that the eight response cycles are recorded successively,and the gas sensor based on ZnO/PPy hetero-nanocomposites shows good sensitivities to ammonia.The response of ZnO/PPy hetero-nanocomposite sensor to 150×10-6ammonia is 2.51.The lowest concentration of ammonia detected by the sensor of ZnO/PPy hetero-nanocomposites is 10×10-6with a response of 1.36.The response and recovery times of the sensors are about 200 and 1000 s,respectively,as shown in the enlarged curve(the inset curve in Fig.7),which are defined as the times reaching 90% of the final values.

The response values of the sensors based on ZnO/PPy heteronanocomposites at room temperature vs ammonia concentration are illustrated in Fig.8.For comparison,the ammonia gas sensing properties of ZnO and PPy gas sensors were measured in concentration range of 10×10-6-150×10-6at room temperature.We can see that the response curves of ZnO,PPy,and ZnO/PPy sensors are nearly linearity in concentration range of 10×10-6-150×10-6at room temperature.However the response of ZnO sensor is the lowest in the three sensors at the room temperature.The response of ZnO/PPy sensor is much higher than that of ZnO or PPy sensor.The response curves of ZnO/PPy sensors show good linearity in ammonia gas concentration range of 20×10-6-80×10-6at room temperature.

Fig.7 Transient response curves of gas sensor based on ZnO/PPy hetero-nanocomposites to ammonia

Fig.8 Response values of the gas sensor based on ZnO/PPy hetero-nanocomposites vs ammonia concentration

The cross-response curves of ZnO/PPy hetero-nanocomposite sensor to ammonia,formaldehyde,ethanol,and toluene at room temperature in the concentration range of 10×10-6-150×10-6are demonstrated in Fig.9,respectively.The selectivity property of the sensor indicates that ZnO/PPy hetero-nanocomposite sensors get higher response to ammonia than to ethanol,and hardly sensitive to toluene and formaldehyde.

Fig.9 Cross-response curves of ZnO/PPy hetero-nanocomposite sensor to ammonia,formaldehyde,ethanol,and toluene

To investigate the long time stability of ZnO/PPy heteronanocomposite sensor,the responses of ZnO/PPy sensor to 10×10-6, 50×10-6and 100×10-6ammonia were repeated after 1 day,1 month,and 3 months.Fig.10 gives the responses of ZnO/PPy hetero-nanocomposite,sensor to ammonia with different concentrations after 1 day,1 month,and 3 months at room temperature, respectively.It can be seen from the figure that ZnO/PPy sensor exhibited a nearly stable signal during the test,indicating a good stability of ZnO/PPy sensor.

Fig.10 Stability of ZnO/PPy sensor to different concentrations of ammonia after 1 day,1 month,and 3 months at room temperature

3.4 Gas sensing mechanism

The experiments show that ZnO/PPy hetero-nanocomposite sensor is sensitive to ammonia at room temperature,which means that adsorption capability of ZnO/PPy hetero-nanocomposites to ammonia at room temperature is improved.The reasons are analyzed as follows.

The stable oxygen ions were O2-below 100°C,O-between 100 and 300°C,and O2-above 300°C.28When the PPy is exposed to air at room temperature,oxygen molecules adsorb on the surface of PPy nanoparticles to form O2-species by capturing electrons from the conductance band.28

It is well known that PPy is a p type semiconductor.Holes are the majority carrier,and recombination is limited by electron injection.When PPy nanoparticle is exposed to reductive gas ammonia at room temperature,the ammoniamolecules will react with the surface O2-species and release electrons,which will combine with the holes to result in the decreasing of carrier concentration.The resistance of PPy nanoparticles will increase.29,30But as for a typical n type sensor,electrons are the majority carrier.When ZnO is exposed to reductive gas ammonia at room temperature,the carrier concentration of the ZnO will increase and the resistance will decrease,correspondingly.They have opposite electrical behavior when the ZnO/PPy hetero-nanocomposite gas sensor is exposed to the reductive gas ammonia at room temperature.Two kinds of barriers(ZnO and PPy)exist in the treated ZnO/PPy hetero-nanocomposites,the barriers between homogeneous nanocrystallites of ZnO and/or PPy,respectively. The barrier between ZnO and PPy is a p-n type hetero-junction in ZnO/PPy composite material.Electron transport is expected to be strongly tuned by the hetero-junction barrier,which has been widely investigated for many hetero-junction devices such as lasers,photodiodes,and hetero-junction bipolar transistors.31,32The energy band structure of the ZnO/PPy hetero-junction can be schematically depicted in Fig.11,where φeffdenotes the effective barrier height,considering the contribution of other factors such as temperature to the barrier height.33,34Therefore,it requires that the transport of electrons should overcome the hetero-junction barriers.33,34At the high temperature region,the electron motility (μ)is expressed by33

where μ0is a constant,q is the charge of an electron,kBis Boltzmann'sconstant,and T is absolute temperature.According to Eq.(9),the conductivity(G)of heterostructures under different gas atmospheres can be given by33

Fig.11 Aschematic diagram of the energy band structure of the ZnO/PPy hetero-nanostructures

In this equation,G0can be considered as a constant parameter. The conductivity of the hetero-junction is very high for ZnO/PPy. When the ZnO/PPy hetero-structures are exposed to ammonia,the reaction between the adsorbed oxygen species and the ammonia molecules leads to the release of the trapped electrons back simultaneously into the conduction bands of the PPy and ZnO, resulting in an increase in the width and height of the barrier potential at their interfaces,as shown in Fig.11(b).According the Eq.(10),the conductivity of the hetero-junction will consequently be greatly decreased,resulting in high sensitivity of the ZnO/PPy composite materials to ammonia.34

Fig.12 Band model of p-n type semiconductor in balance state

Fig.13 Space charge region schematic of p-n type semiconductor

The band model of p-n type semiconductor in balance state is shown in Fig.12.At the same time,in p-n type semiconductor,the number of holes is larger than that of electrons in p type region and the number of electrons is larger than that of holes in n type region,which will cause the movement of the carriers.With the movement of the carriers,a space charge region will form between the p type region and n type region.When meeting the target gas,carriers will speed up in the space charge region,so the resistance of gas sensor decreases and the response of the sensor increases.35The space charge region schematic of p-n type semiconductor is shown in Fig.13.

4 Conclusions

In summary,ZnO/PPy hetero-nanocomposites are synthesized on the surface of the pre-treated slide substrate by in-situ polymerization and hydrothermal method.And then a large quantity of ZnO nanorods with uniform-size is formed in the surface of PPy by hydrothermal method.The ZnO/PPy nanocomposites are synthesized by the two-step method.The structure and morphology of the films are confirmed by XRD and SEM techniques,respectively.These films get good selectivity to ammonia,formaldehyde,methanol,and acetone.And the response increases as the ammonia concentration increases at room temperature.For ammonia vapor at concentration levels of 100×10-6and 150×10-6, the responses are about 1.36 and 2.51,respectively.These studies suggest that ZnO/PPy nanocomposites can be used for fabrication of ammonia sensors operated at room temperature.Our results demonstrate that ZnO/PPy nanocomposites are very promising for fabricating sensors as well as other complex devices.

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Synthesis and Characterization of ZnO/PPy Hetero-Nanocomposites and Their Gas Sensing Properties

DU Hai-Ying1,2WANG Jing1,*QIAO Qiao1SUN Yan-Hui1,2SHAO Qiang2LI Xiao-Gan1
(1School of Electronic Science and Technology,Dalian University of Technology,Dalian 116023,Liaoning Province, P.R.China;2College of Electromechanical&Information Engineering,Dalian Nationalities University, Dalian 116600,Liaoning Province,P.R.China)

Pyrrole(Py)was oxidized by ferric(III)chloride solution in water for the synthesis of polypyrrole(PPy) nanoparticles on the substrate slide by in-situ polymerization at room temperature.Zinc oxide nanorods grew on the PPy nanoparticles when in a water bath at 90°C.ZnO/PPy hetero-nanocomposites were obtained by a hydrothermal method and characterized using X-ray diffraction(XRD)and field emission scanning electron microscopy(FESEM).Gas sensors were fabricated based on the ZnO/PPy hetero-nanocomposites to detect ammonia at room temperature.The gas sensing properties of these hetero-nanocomposites were measured in the concentration range of 10×10-6-150×10-6(volume fraction).The relationship of the sensitivity of the sensors to the ammonia concentration showed linearity.The gas sensor based on ZnO/PPy heteronanocomposites showed good selectivity to ammonia when in the presence of interfering gases such as methanol,acetone,and toluene.The formation mechanism of the ZnO/PPy hetero-nanocomposites was briefly analyzed.

In-situ polymerization;Hetero-nanocomposite;Gas sensor;Gas sensing property; Formation mechanism

O649

10.3866/PKU.WHXB201501283www.whxb.pku.edu.cn

Received:December 12,2014;Revised:Janaury 27,2015;Published on Web:January 28,2015.

?Corresponding author.Email:wangjing@dlut.edu.cn;Tel:+86-411-84708382;Fax:+86-411-84706706.

The project was supported by the National Natural Science Foundation of China(61176068,61131004,61474012).

國家自然科學(xué)基金(61176068,61131004,61474012)資助項(xiàng)目