非織造設(shè)備

穩(wěn)定高產(chǎn) 差異節(jié)能

非織造布行業(yè)是未來整個紡織行業(yè)發(fā)展的亮點和增長點，在這種背景下，非織造設(shè)備也成為了市場的新寵。非織造設(shè)備將朝著大型、穩(wěn)定、高產(chǎn)、高速的方向發(fā)展，紡粘和熱風(fēng)等非織造技術(shù)結(jié)合的差異化生產(chǎn)正在成為新的亮點。

后整理設(shè)備的關(guān)注熱點為資源可循環(huán)利用和節(jié)能；一些傳統(tǒng)面料的整理技術(shù)，如泡沫整理已經(jīng)開始拓展到各種非織造布功能整理上，該技術(shù)將在非織造布后整理方面產(chǎn)生不可限量的影響。

Stable， high productivity， differentiation， energy saving

In the future， the non-woven fabric industry will become the highlight and a new growth point of the development of textile industry， and accordingly the non-woven equipment has also become the new darling of the market. Non-woven equipment will move toward large-scale， stable， high-yield and high-speed development. Differentiated production of combined non-woven technologies such as spun-bond and hot air is becoming a new highlight.

The focus of finishing equipment is resource recycling and energy saving. Some traditional fabric finishing techniques， such as foam finishing， have started to expand to a variety of nonwoven functional finishing.

光山白鯊 展出“境泉”系列針布

Guangshan White Shark： Displaying the “Jintran” series card clothing

本屆展會上，光山白鯊將展出“境泉”系列產(chǎn)品?！熬橙逼放剖且园柞忈槻紕?chuàng)始人-—張境泉先生的名字命名，先生為紡織業(yè)孜孜以求工作近四十年，表達的是白鯊人對先生的敬愛。張境泉先生研發(fā)的表面強化處理針布通過了國家鑒定，達到國際先進水平。以“境泉”命名，是對先生為紡織工業(yè)所作貢獻的肯定?！熬橙贬槻嫉拿荚趥鞒泻秃霌P張境泉先生的民族工匠精神；集中體現(xiàn)在對針布“針針一絲不茍，齒齒精益求精”的品質(zhì)要求，領(lǐng)導(dǎo)白鯊發(fā)展、傳承“拼搏奮進，盡善盡美”的企業(yè)精神。

境泉產(chǎn)品特點

超耐磨。采用納米級耐磨材料進行針齒表面強化處理，使針布耐磨性能大幅提高。實驗檢測數(shù)據(jù)顯示：針布齒尖硬度由860HV提高到1100～1300HV，其表面光滑，粗糙度Ra達到0.15m，摩擦系數(shù)μ<0.20，摩擦力降低，磨損均勻，使用壽命可達進口針布的兩倍及以上，棉纖維加工量可達1800噸～2000噸。

保護纖維。通過錐齒化工藝處理，針齒棱邊被處理成0.02～0.20mm不等的圓弧，齒尖圓錐型，齒體圓錐體，齒體圓潤光潔。在基恩士200倍放大鏡下觀察，境泉表面強化處理針布齒尖猶如6 m水滴，表面晶瑩剔透，圓潤如玉，緩和梳理中對纖維的沖擊，充分實現(xiàn)柔性分梳，減少纖維切割性損傷，保護纖維，提高制成率，短絨率可降低0.5～1個百分點（即可節(jié)約原料5～10公斤/噸）。

降低棉結(jié)效果明顯。錐齒工藝處理的金剛鍍針布，齒頂面積比普通針布減少，齒尖由原來的0.09mm降至0.08mm，齒尖鋒利度高，穿刺分梳性能提高。實驗證明，使用境泉表面強化處理針布棉結(jié)去除率可達到90%以上。

抗腐蝕性強。將新型防腐技術(shù)與特殊工藝完美結(jié)合，大幅提高針布抗腐蝕性能。多次鹽霧、濕熱、酸堿等腐蝕實驗表明，境泉表面強化處理針布的點蝕、片狀蝕等腐蝕形態(tài)呈現(xiàn)不明顯，可以無任何防護地裸存于常規(guī)環(huán)境中。

無磨合期（走熟期）。金剛鍍針布生產(chǎn)中，采用錐齒化、耐磨、耐腐蝕等特殊技術(shù)和工藝，其制成后期無需進行防護處理，針布上機使用，無需進行磨合。

During this exhibition， Guangshan White Shark Card Clothing Co.， Ltd. will promote the products of “Jintran” series. “Jintran”brand is named according to the name of the originator of White Shark Card Clothing - Mr. Zhang Jingquan. Mr. Zhang Jingquan has worked for nearly 40 years diligently in the textile industry. The name just expresses the respect and love of the White Shark people to Mr. Zhang. The surface strengthened treatment card clothing developed by Mr. Zhang has passed the national verification and reached the international advanced standard. With “Jintran” as the name， it is exactly the affirmation of Mr. Zhang to the textile industry. The denomination of “Jintran” card clothing is aimed at inheriting and promoting the national craftsman spirit of Mr. Zhang Jingquan， which is concentrated reflected by the quality requirements of “meticulous stitches and refined teeth” to the card clothing， thus leading the White Shark to develop and inherit the enterprise spirit of “struggling and progressing， dedication and perfection”.endprint

Characteristics of “Jintran” products

Extremely wear-resisting. It adopts the nanoscale wearresistant materials to conduct the strengthened treatment of the stitches and teeth surfaces， so that the wear-resisting performance of the card clothing will be improved dramatically. The experimental data indicates that the tooth top hardness has been improved from 860 HV to 1，100 - 1，300 HV. In addition， it has smooth surface and the roughness Ra has reached 0.15 μm. The friction coefficient μ < 0.20. The frictional force has been reduced and the wear is even. Afterwards， its service life can be two times or more than two times of the imported card clothing. The cotton fiber processing volume can reach 1，800 tons - 2，000 tons.

Protect the fibers. Through the treatment of tapered teeth， the seamed edges of the needles and teeth are processed into the unequal arc of 0.02 - 0.20 m. The tooth tip is in pyramid type and the tooth body is in cone. The tooth body is mellow and smooth. Once being observed under Keyence 200 times magnifying glass， the tooth tines of the Jintran surface strengthened treatment card clothing are as the water drops of 6μm， with crystal and clear surface， mellow and jade-like body. It will relieve the impact to the fiber in carding， so as to fully realize flexible carding and reduce the incised damage to the fibers， thus protecting the fibers and improving the producing rate. The short fiber content can be reduced by 0.5 - 1 percentage point （save the raw materials of 5 - 10 kg/ton）.

Have obvious effect of reducing the neps. The diamond covering card clothing which has been processed by the cone tooth technology has a reduced tooth crest area than the ordinary card clothing. The tooth tip has been reduced from 0.09 mm to 0.08 mm， so that the tooth tip is very sharp， thus the puncturing and carding performances have been improved. The experiment result indicates that the neps elimination rate of using Jintran surface strengthened treatment card clothing can reach as high as 90%.

Strong corrosion resistance. It integrates the new corrosion resistance technology and the special craft， so as to improve the corrosion resistance of the card clothing dramatically. After going through the salt mist， damp and hot， acid and alkaline experiments for several times， the corrosive pitting， flake corrosion and other corrosive forms on Jintran surface strengthened treatment card clothing are not obvious. Therefore， it can be naked in the conventional environment without any protection.endprint

No run-in period （breaking-in period）. In the manufacturing process of the diamond covering card clothing， the tapered teeth， wear resistance and corrosive resistance as well as other special technologies and crafts are used. After being manufactured， there is no need to conduct any protective treatment in the later period. The card clothing can be directly used on the machine. There is no need of the run-in period.

鄭紡機 熱風(fēng)、水刺、針刺非織生產(chǎn)線全體亮相

Zhengzhou Textile Machinery

熱風(fēng)生產(chǎn)線

熱風(fēng)非織造布是在纖維梳理成網(wǎng)后，利用烘燥設(shè)備上的熱風(fēng)穿透纖網(wǎng)，使之受熱粘合生產(chǎn)的非織造布。

主要工藝參數(shù)——產(chǎn)品方向：尿不濕、衛(wèi)生巾內(nèi)層和面層等產(chǎn)品；適用原料：ES纖維、PET纖維、PP纖維、PE纖維等；設(shè)備幅寬：2.5米、3.5米；產(chǎn)品克重：16～80g/m2；生產(chǎn)速度：120m/min

工藝流程：纖維喂入→粗開松→纖維混合→精開松→梳理成網(wǎng)→熱風(fēng)粘合→整理定型→卷繞

其中，梳理機適用于將經(jīng)過開清設(shè)備處理過的各種等級的纖維進一步開松、梳理并形成均勻纖網(wǎng)。喂入系統(tǒng)包括金屬防軋、喂入羅拉、給棉板等，采用下給棉方式。梳理單元采用雙錫林（共8組工作輥）、雙道夫的結(jié)構(gòu)。合理布局負壓抽吸位置，保證梳理區(qū)的整潔。錫林、工作輥、剝?nèi)≥佫D(zhuǎn)移輥端面封板一體化設(shè)計。

熱風(fēng)粘接機適用于將經(jīng)過梳理機的纖網(wǎng)（ES纖維、滌綸纖維、丙綸纖維、聚乙烯纖維等）進行加熱粘合，使纖維自由粘合而形成具有一定強力的熱風(fēng)非織造布。本機采用單層網(wǎng)熱風(fēng)式；加熱區(qū)模塊化設(shè)計，可以根據(jù)要求增減；循環(huán)風(fēng)機左右交叉放置。

Hot air non-woven fabric equipment

Hot air non-woven fabric is a non-woven fabric making utilizing the hot air on the drying equipment to penetrate through the fiber web after carding the fiber into web， so that the fabric will be heated and bond for manufacturing.

Main technological parameters

Orientation： inner layers and surfaces of the baby diapers and sanitary towels.

Applicable raw materials： ES fiber， PET fiber， PP fiber. PE fiber and so on.

Equipment breadth： 2.5 m， 3.5 m.

Weight of the product： 16 - 80 g/m2

Manufacturing speed： 120 m/min.

Technological process：

fiber feeding → rough opening→ fiber mixture→ refined opening →card web forming → hot-air bonding → finishing and setting → winding

Thereinto， the carding machine is appropriate to conduct a further opening， carding and forming the even fiber web to the fibers of various levels which have been treated by the opening and picking equipment. The feed-in system includes metal anti-clogging device， feeding roller， feeder plate and so on. The lower feeding is adopted. The carding unit adopts double cylinders （a total of eight groups of working rollers） and two doffer structure. The negative pressure suction position is laid properly， so as to ensure the clean carding area. The cylinder， working roller， strip roller and transfer roller have the integrated design of the end cover.

The hot-air bonding machine is suitable to conduct heating and bonding to the fiber webs （ES fiber， polyester fiber， polypropylene fibre， polyethylene fiber and so on） which have went through the carding machine， so that the fibers will bond freely and form the hot air non-woven fabric with a certain strength. The machine adopts the monolayer web hot air type. The heating area is in modular design， thus being increased or decreased as the requirements. The circulating fan is placed in the left and right side intersectionally.endprint

高速直鋪水刺生產(chǎn)線

該生產(chǎn)線采用兩梳直鋪工藝，可根據(jù)需要使用一種原料或2～3種原料混合使用，生產(chǎn)濕巾、揩擦布材料；也可兩臺梳理機使用不同的原料做正反兩面原料不相同的無紡布，用于高檔面膜、醫(yī)用輔料。在原料方面，不僅用于滌綸、粘膠、天絲、等化學(xué)短纖維，還是可適用于竹纖維、大豆纖維、殼聚糖等具有醫(yī)療效用的天然生物纖維。

高速水刺法非織造布成套裝備在研發(fā)過程中充分考慮并應(yīng)用了節(jié)能環(huán)保技術(shù)。新型不銹鋼包覆輥被廣泛采用，代之以傳統(tǒng)的電鍍工藝；參與運動的機件采用航空航天高強度輕質(zhì)材料，降低沖擊力，保證運動件速度的提升和運動的平穩(wěn)性；拖動型式從最初的變頻調(diào)速發(fā)展到多單元伺服控制型式；電氣控制系統(tǒng)從單純的PLC過程控制發(fā)展到遠程運維、數(shù)字網(wǎng)絡(luò)通訊，提升工廠自動化水平，提高了設(shè)備運行效率，緩解了工廠日益緊張的用工需求，改善了現(xiàn)場工作環(huán)境，減輕了用戶廠設(shè)備維護人員的勞動強度和工作量，適應(yīng)了國際機械發(fā)展的潮流和方向，整體技術(shù)水平達到了二十一世紀國際先進水平。

自2016年以來，隨著市場對直鋪水刺無紡布需求的增大，高效雙梳直鋪水刺生產(chǎn)線得到了快速推廣應(yīng)用，目前已在多個用戶成功開車，并成功銷往越南、土耳其、俄羅斯等國際市場，為我國水刺法非織造布技術(shù)的發(fā)展做出了重要貢獻。

High-speed straight-lapping spun-laced production line

After the continuous development， improvement and research of 20 years， Zhengzhou Textile Machinery Engineering & Technology Co.， Ltd. has developed the whole set of high-speed spun-laced non-woven equipment with its own proprietary intellectual property right， which can produce spun-laced non-woven fabrics with various patterns， big gram weight scope and good homogeneity. The main equipment， automatic control system and engineering design of the whole production line are completed independently. The winding speed of the production line can reach 200m/min， thus breaking through the record of having no spunlaced non-woven machine of 10，000 tons in China. It also reaches the requirements of high speed， high output， high quality， high automation， high reliability， high spinning suitable type and low maintenance cost. Its energy consumption is only one third of the general production line. In addition， it also realizes zero sewage discharging.

This production line adopts the double carding and straight lapping technology. As the different demands， it can manufacture with one raw material or 2 - 3 mixed raw materials to manufacture wet tissues， wipers and so on. In addition， the two carding machines can also use different raw materials to produce the nonwoven fabrics with different raw materials of both surfaces， thus being used on the top-level facial masks and medical ingredients. As to the raw materials， it can not be only used for the chemical staple such as terylene， mucilage glue， tencel and so on， but also be applicable for bamboo fiber， soybean fiber， chitosan and other natural biological fibers with medical effects. In the process of developing the high-speed spun-laced non-woven equipment， the energy-saving and environmental protection technologies have been fully considered and applied.

At present， it has been operated by several users and it has been succeeded in selling into the international markets， such as Vietnam， Turkey， Russia and so on.endprint

新型針刺機及高速針刺超纖皮革基布生產(chǎn)線

鄭州紡機工程技術(shù)有限公司于2010年開發(fā)和試制ZW2361系列針刺機，采用模塊化設(shè)計，分為單針板、雙針板、四針板對刺、異位對刺等多種機型，適用于各類針刺線的預(yù)刺和主刺。

新型針刺裝備適應(yīng)針刺工藝技術(shù)的創(chuàng)新：采用組合式結(jié)構(gòu)，雙軸驅(qū)動的傳動系統(tǒng)，搖臂式的導(dǎo)向機構(gòu)利于針刺機的高速運轉(zhuǎn)；防振動和旋轉(zhuǎn)平衡裝配的模塊化主軸系統(tǒng)，標準化的配件易于更換和維護；三板采用整體制作，鎂鋁合金針板采用氣囊式夾緊機構(gòu)，實現(xiàn)針板的快速更換。全自動在線針深調(diào)整：在針刺機正常過程中，無需停車，可任意隨時調(diào)整針刺工藝參數(shù)，剝網(wǎng)板、托網(wǎng)板自動在線升降；雙板下刺和雙板上刺融于一體的結(jié)構(gòu)，使布的正反兩面外觀一致，減少布面針痕、提高修面效果；針刺機PLC集中控制，工藝調(diào)整靈活、方便，可靠。采用變頻和伺服控制技術(shù)，針刺頻率及進出網(wǎng)速度可按工藝。

依托開清、梳理、鋪網(wǎng)、卷繞等成套設(shè)備技術(shù)優(yōu)勢，鄭州紡機成功開發(fā)高速針刺超纖皮革基布生產(chǎn)線，采用大容量開清設(shè)備與高速梳理技術(shù)，交叉鋪網(wǎng)機配有勻整裝置，針刺機采用搖臂式導(dǎo)向結(jié)構(gòu)，工藝流程配置短，原料適應(yīng)性廣，整線技術(shù)水平和非織造布產(chǎn)品質(zhì)量處于國內(nèi)領(lǐng)先。

生產(chǎn)線電氣控制集成化程度高、主要單元機采用伺服或變頻調(diào)速，PLC集中控制，觸摸屏式人機界面，工藝調(diào)整靈活、方便，用工少能耗小、無污染。

成套生產(chǎn)線的配置為生產(chǎn)高質(zhì)量的合成革基布提供了堅實的基礎(chǔ)，多年研發(fā)的技術(shù)經(jīng)驗可承接針刺非織造項目的技術(shù)咨詢、工程設(shè)計、設(shè)備安裝、工藝調(diào)試、技術(shù)改造等工作，實現(xiàn)交鑰匙工程。

New needle machine & high-speed needling microfiber leather fabric production line

In this exhibition， Zhengzhou Textile Machinery Engineering & Technology Co.， Ltd. exhibits needle machine of ZW2361 series with a modular design， divided into single needle plate， double needle plate， and other models， which applies to all types of pre thorn and main thorn of needle line.

The new needle-punched equipment adapts to technological innovation with combined structure， two-axle drive transmission system， swing-arm guide mechanism to accelerate the high-speed operation of needle machine； with modular spindle system of anti-cibration and rotation balance assembly， and standaedized components for easy replacement and maintenance； with automatic needle depth adjustment for arbitrary change of process parameters， and online lifting of stripping screen and support screen without parking in normal procedure.

Relying on technical advantages of scutching， carding， lapping and winding， the high-speed needling microfiber leather fabric production line has been successfully started up.

Optimized opening and cleaning system makes cotton blending ration accurate and reliable.

Cotton feeder with flow balance device at the entrance reduces the velocity of air flow and fiber， so as to improve the uniformity and stability of fiber density.

The forward feeding of carding machine reduces damage of fiber and improves the quality of fiber network.

Complete production line provides a solid foundation for the production of high quality synthetic leather.

With many years of experience in R&D， the company can undertake technical consulting， engineering design， equipment installation， process debugging and technical improvement， to implement turnkey projects.endprint