化纖設(shè)備

低能耗 高效率 柔性化

盡管滌綸短纖、粘膠纖維等傳統(tǒng)化纖產(chǎn)品市場(chǎng)經(jīng)過(guò)多年高速發(fā)展已基本趨于平穩(wěn)，但對(duì)裝備的要求，仍圍繞著大容量，差異化，高新技術(shù)纖維、新型纖維，智能化等方向發(fā)展。

長(zhǎng)絲方面，信息網(wǎng)絡(luò)化、生產(chǎn)數(shù)字化、管理智能化、節(jié)能減排、綠色生產(chǎn)、高效低耗正在成為設(shè)備企業(yè)普遍關(guān)注的主題。

總體來(lái)說(shuō)，目前簡(jiǎn)單的常規(guī)設(shè)備已經(jīng)不能滿足市場(chǎng)需求，柔性化、高效化、自動(dòng)化設(shè)備正在成為化纖生產(chǎn)企業(yè)的首選。設(shè)備的自動(dòng)化、智能化、能耗、效率以及更好的工程服務(wù)和貼心服務(wù)正在設(shè)備企業(yè)的提升重點(diǎn)。

High efficiency， low energy consumption， flexibility

Although the market for traditional chemical fiber products such as polyester staple fiber and viscose fiber has basically stabilized after years of rapid development， the requirements for equipment still focus on the development of large-capacity， differentiation， hi-tech fiber， new fiber， and smart manufacturing .

In terms of filaments， the information network， digital production， intelligent management， energy saving， green production， high efficiency and low consumption are becoming the general concern of equipment companies.

In general， the current simple conventional equipment can no longer meet the market demand， while the flexible， highefficient， and automatic equipment is becoming the first choice for chemical fiber manufacturers. Equipment automation， intelligence， energy consumption， efficiency and better engineering services and attentive services are the focus of equipment enterprises.

鄭紡機(jī) 兩款展品有看頭

Zhengzhou Textile Machinery： Two exhibits are worth seeing

鄭紡機(jī)的粘膠纖維設(shè)備研制始于二十世紀(jì)五十年代，經(jīng)過(guò)半個(gè)多世紀(jì)的不斷探索實(shí)踐和發(fā)展創(chuàng)新，現(xiàn)已成為在國(guó)內(nèi)唯一能夠提供粘膠纖維成套設(shè)備的供應(yīng)商，在中國(guó)國(guó)內(nèi)的市場(chǎng)綜合占有率達(dá)到90%以上。

依托近幾年新上的粘膠短纖項(xiàng)目，鄭紡機(jī)先后研發(fā)成功年產(chǎn)六萬(wàn)噸、八萬(wàn)噸、十萬(wàn)噸、十二萬(wàn)噸粘膠短纖生產(chǎn)線，特別是今年開始安裝的吉林化纖股份有限公司后處理設(shè)備采用了4.5米幅寬精煉聯(lián)合機(jī)，在全世界同類型設(shè)備中都是最大幅寬；這些設(shè)備采用國(guó)際先進(jìn)的后處理工藝，整個(gè)生產(chǎn)線具有設(shè)備投資省、能源消耗低、安全可靠性高、對(duì)工藝適應(yīng)性強(qiáng)等優(yōu)點(diǎn)。

單機(jī)、單線產(chǎn)能的提高可以減少投資成本，節(jié)省廠房占地面積，降低生產(chǎn)運(yùn)行中能源、物料、人工消耗，所以說(shuō)，單機(jī)產(chǎn)能的大小是常規(guī)化纖設(shè)備最重要的技術(shù)指標(biāo)，除了最大幅寬的紡練設(shè)備外，鄭紡機(jī)還研制了2438mm幅寬的壓榨機(jī)和50立方米容量的黃化機(jī)，均達(dá)到目前全世界最大單機(jī)產(chǎn)能。

在粘膠短纖維方面，鄭紡機(jī)現(xiàn)在可提供日產(chǎn)15噸、30噸、50噸、100噸、130噸、180噸、240噸、300噸、360噸等不同規(guī)格的全流程成套設(shè)備，生產(chǎn)線主要包括原液、紡練、酸站等設(shè)備，該生產(chǎn)線具有大容量、節(jié)能、低消耗、布局緊湊、節(jié)約建筑成本、操作簡(jiǎn)單、安裝維護(hù)方便等諸多優(yōu)點(diǎn)。

The viscose equipment of Zhengzhou Textile Machinery was started to be developed in the 1950s. After the continuous practice and development innovation of more than half a century， it has become the only supplier which can provide the complete viscose equipment in China. Its comprehensive occupancy in the Chinese market reaches over 90%.

Depending on the new viscose projects in the recent years， Zhengzhou Textile Machinery has succeeded in developing the viscose production lines of 60，000 tons， 80，000 tons， 100，000 tons and 120，000 tons successively. In particular， the finishing equipment which has just started to be installed to Jilin Chemical Fiber Co.， Ltd. adopts the refined combination machine with the breath of 4.5 meters， which is the biggest breadth in the similar equipment in the whole world. These equipment adopt the internationally advanced finishing technologies. In addition， the whole production line has the strengths of economized investment， low energy consumption， high reliability and strong technological adaptability.endprint

The improvement of the outputs for the single machine and single production line can reduce the investment cost， save the covering area of the plant， and decrease the energy， material and labor consumption in the manufacturing process. Therefore， the output of single machine is the most important technological index of the ordinary chemical fiber equipment. In addition to the spinning equipment with the biggest breadth， Zhengzhou Textile Machinery still developed the presser in the breadth of 2，438 mm and xanthating machine in 50 m3 volume， which have reached the biggest single machine outputs in the whole world at present.

As to the viscose staple fiber， Zhengzhou Textile Machinery can provide the complete flow outfits of different specifications with the daily outputs of 15 tons， 30 tons， 50 tons， 100 tons， 130 tons， 180 tons， 240 tons， 300 tons and 360 tons. Its production line mainly includes the stoste， spinning practice， acid station and other equipment. It has the strengths of big volume， energy conservation， low consumption， tight layout， saving construction cost， easy operation， convenient installation and maintenance and so on.

復(fù)合紡短纖維生產(chǎn)線

隨著生活水平的提高、科學(xué)技術(shù)的進(jìn)步及環(huán)保意識(shí)的不斷增強(qiáng)，化纖紡織品在實(shí)現(xiàn)彌補(bǔ)棉花產(chǎn)能及性能不足之后，逐步向滿足個(gè)性化、功能化、感性化及可降解方面轉(zhuǎn)變。鄭紡機(jī)ZLH203*系列復(fù)合紡短纖維紡絲生產(chǎn)線和ZLHV90*/ZLHV80*系列復(fù)合紡短纖維后處理生產(chǎn)線，以滿足功能性復(fù)合紡短纖維的生產(chǎn)需求。復(fù)合紡短纖維前后紡生產(chǎn)線主要適用于雙組份復(fù)合紡，雙組份可為多個(gè)品種，主要包括PE、PP、PA6/66、COPET、PET及可降級(jí)的生物基聚乳酸（PLA）等，適用于并列型、皮芯型及海島型復(fù)合纖維。

ZLH203-24型紡絲聯(lián)合機(jī)采用可降解的生物基聚乳酸作為纖維材料，通過(guò)研究及小試后確定工藝設(shè)備流程，為原創(chuàng)性設(shè)計(jì)；采用組件下裝式紡絲箱體+側(cè)吹風(fēng)的工藝流程，噴絲板直徑相對(duì)比較小，更有利于絲束的均勻一致，降低CV值，提高聚乳酸纖維的可紡性。

ZLH203*系列產(chǎn)品的紡絲箱體內(nèi)部熔體管道的設(shè)計(jì)根據(jù)熔體特性，通過(guò)專用流體軟件對(duì)壓降、停留時(shí)間、剪切及粘度進(jìn)行流動(dòng)計(jì)算，以實(shí)現(xiàn)雙組份在噴絲板處以合理的組合形式噴出；紡絲箱體熱媒流動(dòng)無(wú)死角設(shè)計(jì)，充分保證內(nèi)部溫度場(chǎng)均勻一致；新型復(fù)合保溫式復(fù)合紡箱體，表面溫升小節(jié)能降耗。

The composite staple fiber production line

As the improvement of the living standard， progress of the scientific technology and the increasing awareness of the environmental protection， the man-made textiles have gradually transformed to satisfy individuation， functionalization， perception and degradable aspects after succeeding in remedying the insufficient capacity and performance of the cotton. The ZLH203* series composite staple fiber spinning production line and ZLHV90*/ZLHV80* series composite staple fiber finishing production line can satisfy the manufacturing demand of the functional composite staple fiber. The before and after spinning production line of the composite staple fiber is mainly applicable to the two-component composite spinning. The two component can be divided into several varieties， mainly including： PE， PP， PA6/66， COPET， PET and degraded PLA and so on. Moreover， it is also applicable to paralleling， sheath-core and sea-island composite fibers.endprint

ZLH203-24 spinning combination machine employs the degradable PLA as the fiber material. The technological equipment process has been confirmed after the research and lab test. It is the original design. It adopts the technological process of bottom-mounted spinning case + cross air blasting. Its diameter of the spinneret plate is relatively small， which is more beneficial for the even and conform tows， thus reducing CV value and increasing the spinnability of the polylactic acid fiber.

In the spinning manifold of ZLH203* series products， the design of its inner melt pipes is calculated by professional fluid software to the pressure drop， standing time， shearing and viscosity according to the melt characteristics， thus realizing that the two components will be sprayed out with reasonable combinations at the spinneret plate. The heating medium flow of the spinning manifold is in seamless design， so as to ensure the even and conform inner temperature field. The new-type compound insulation composite spinning box has small temperature rise on the surface to reduce the energy consumption.

鄭州華縈ZWBP612-180型卷繞頭 控制精度高

Zhengzhou Huaying： ZWBP612-180 winding head enjoys high control precision

鄭州華縈化纖科技有限責(zé)任公司是鄭州紡機(jī)的控股子公司，其依托鄭紡機(jī)60余年的品牌積淀，在產(chǎn)品研發(fā)和技術(shù)創(chuàng)新實(shí)力，產(chǎn)品試制和推廣上都具有得天獨(dú)厚的優(yōu)勢(shì)。

ZWBP612-180型卷繞頭

錠軸規(guī)格為1800mm，能滿足單絲餅重量15Kg、12個(gè)絲餅的卷裝能力，適用于高速卷繞的化纖長(zhǎng)絲品種，單紡位一次落筒180Kg，極大提高了單機(jī)單紡位紡絲效率，可有效提升了單位面積的產(chǎn)能，降低用戶土地成本，體現(xiàn)節(jié)能高效、高品質(zhì)生產(chǎn)的企業(yè)追求。

在產(chǎn)品研制過(guò)程中，華縈公司使用定制的特殊鋼材加工錠軸，通過(guò)多重時(shí)效的定性處理工藝，采用各種精密的加工手段，進(jìn)一步優(yōu)化精密卷繞控制程序等各項(xiàng)措施及精細(xì)的研究、設(shè)計(jì)工作，解決了1800mm超長(zhǎng)錠軸在懸臂、重載、高速運(yùn)轉(zhuǎn)情況下強(qiáng)度、韌度、撓度等各項(xiàng)性能指標(biāo)的平衡及設(shè)備振動(dòng)難題。

2016年下半年，錠軸規(guī)格為1800mm的世界最長(zhǎng)錠軸的卷繞頭在鄭州華縈公司誕生了，通過(guò)在眾多國(guó)內(nèi)知名化纖長(zhǎng)絲企業(yè)的長(zhǎng)期實(shí)際生產(chǎn)驗(yàn)證，該型卷繞頭具有機(jī)械性能穩(wěn)定、運(yùn)行平穩(wěn)、卷繞過(guò)程中張力波動(dòng)小，精密卷繞控制精度高，絲條品質(zhì)穩(wěn)定、卷裝成形質(zhì)量好、切換成功率和退繞率高、運(yùn)行維護(hù)成本低等優(yōu)點(diǎn)。

Zhengzhou Huaying Chemical Fiber Science and Technology Co.， Ltd. is a holding subsidiary of Zhengzhou Textile Machinery. Depending on the 60-year brand sedimentation of Zhengzhou Textile Machinery， it has the exceptional advantages in product development， technological innovation strength， trial production and promotion.

ZWBP612-180 winding head

The spindle is in the specification of 1，800 mm. It can satisfy the winding capacity of the 12 spinning cakes with the single spinning cake weight of 15 kg. It is suitable for the chemical fiber filament of high-speed winding. A single spinning position has the doffing of 180 kg， so as to improve the spinning efficiency of single machine and single spinning position， thus promoting the capacity of the unit area， reducing the land cost of the user and embodying the enterprise pursuit of high-efficient and high-quality manufacturing.endprint

In the process of developing the products， Huaying uses the customized special steel to process the spindles. Through multiple qualitative processing technologies and various refined processing means， it can further optimize various measures of the precised winding control programs as well as the subtle research and design. As a result， it has solved the difficulties of the balanced performance indexes of the strength， viscosity and deflection as well as the equipment vibration when the overlength spindle drive is operating with cantilever， in heavy load or high speed.

In the second half of 2016， the winding head of the worlds longest spindles which is 1，800 mm in length was produced in Zhengzhou Huaying. In addition， it has been verified by numerous well-known enterprises of chemical fiber filament in China through the long-term practical manufacturing. The winding head has the strengths of reliable mechanical performance， stable operation， small tension fluctuation in winding process， high precised winding control precision， stable strand quality， good quality of winding formation， high switch-over success rate and backing-off rate， low operation and maintenance costs and so on.

中麗制機(jī) 四款高速設(shè)備亮相展會(huì)

Beijing Chonglee Machinery： Exhibiting its four high-speed machines

本屆展會(huì)上，中麗制機(jī)公司展出i-BWA40ll-1800 新型卷繞頭、BZL64D-VS雙絲假捻變形機(jī)、JS105-30D-01T螺桿、化纖長(zhǎng)絲全自動(dòng)落筒機(jī)等設(shè)備。

i-BWA40ll-1800 新型卷繞頭最高機(jī)械速度可達(dá)4000m/ min，最大卷裝尺寸為435mm，最大卷重可達(dá)15kg，適紡品種POY，橫動(dòng)方式為撥叉式，壓輥為主動(dòng)式。

BZL64D-VS雙絲假捻變形機(jī)采用電機(jī)直連技術(shù)，所有傳動(dòng)軸都由同步電機(jī)直接連接，節(jié)能降噪；電錠雙層假捻器，獨(dú)立絲道，可以生產(chǎn)S+Z、S+S、Z+Z合股絲。該機(jī)機(jī)械速度可達(dá)1200m/min，全機(jī)錠數(shù)288錠；適紡范圍22～440 dtex（v型），150～660dtex（M型）。

JS105-30D-01T螺桿桿直徑為105mm，適用于PA66工業(yè)絲、PA6等切片紡絲。本螺桿設(shè)計(jì)已經(jīng)獲得國(guó)家實(shí)用新型專利，專利號(hào)：ZL201620822750.1。該產(chǎn)品的特點(diǎn)為：螺桿表面氮化后，螺棱外表采用高壓高速（HP/HVOF）全面合金；披覆式熔射技術(shù)處理，披覆合金厚度1.5～2mm，披覆合金層高耐磨、耐腐蝕、耐高溫；皮膜密度99%～99.8%，附著強(qiáng)度10000Psi以上；該螺桿通過(guò)壓縮段特殊設(shè)計(jì)，解決了現(xiàn)有技術(shù)中的紡PA66長(zhǎng)絲用螺桿，存在的溫度不易控制，對(duì)物料的熔融不均勻的技術(shù)問(wèn)題；實(shí)現(xiàn)了使溫度更受控制，對(duì)物料的熔融更均勻和充分的技術(shù)效果。

化纖長(zhǎng)絲全自動(dòng)落筒機(jī)絲餅類型：POY/FDY，錠軸長(zhǎng)度：最大1800mm，裝載絲餅重量：最大360kg，落筒數(shù)量：800次/天/線，最大產(chǎn)量：144噸/天/線。

Beijing Chonglee Machinery Engineering Co.， Ltd. will exhibit iBWA40IIG-1800 industrial yarn winder， i-BWA40ll-1800 driving type winder， BZL64D-VS mult-false texturing machine， JS105-30D-01T extruder， and automatic doffing system during ShanghaiTex 2017.

i-BWA40ll-1800 driving type winder

The i-BWA40ll-1800 driving type winder is featured by the maximum winding speed of 4，000 m/min， package size of 435 mm， package weight of 15 kg， spindle length of 1，800 mm， 12 ends/pos.， suitable for POY， birotor type winder， and driving type Contact Roller.endprint

BZL64D-VS Mult-false texturing machine

The BZL64D-VS Mult-false texturing machine is suitable for manufacturing S+Z， S+S or Z+Z DTY yarn.

Each roller is individually driven by single motors. W1 and W1X0 roller is useful for different POY yarns. Two deck friction twister are S twist and Z twist， or double S twist ， or double Z twist. The individual yarn path for each POY yarn. Lower nosie level. Decreased energy consumption. Max machine speed： 1，200 m/min； Spindle： 288 pos； The range of DTY： 22-440 dtex v type； 150 -660 dtex M type

JS105-30D-01T extruder

With approved Patent ZL2016 20822750.1， this Ф105 mm extruder is suitable for PA66 Industrial yarn， PA6 Industrial yarn and textile yarn.

Excellent wear resistance， corrosion protection and high temperature resistance can be achieved through screw surface nitriding and coating with HP/HVOF thermal spray technique. With thickness of 1.5 -2 mm， the alloy film has density of 99% - 99.8% and adhesion strength of above 10，000P si.

Thanks to specially designed compression section， this extruder realizes easy temperature control and homogeneous chips melting which is often a technical bottleneck in current PA66 spinning.

Automatic doffing system

Package： POY/FDY； Spindle length： Max. 1，800 mm； Package weight： MAX. 360 kg； Doffing time： 800 times/day； Max. capacity： 144 tons/dayendprint