Electrochemically Self-Assembled Fe/Cu Nanocomposite with Improved High-Rate and Low-Temperature Performances for Nickel-Iron Alkaline Battery

LIU Ping ZHU Ding YANG Jun HUANG Lan-Xiang CHEN Yun-Gui＊,

(1College of Materials Science and Engineering,Sichuan University,Chengdu 610065,China)

(2Institute of New Energy and Low-Carbon Technology,Sichuan University,Chengdu 610065,China)

Electrochemically Self-Assembled Fe/Cu Nanocomposite with Improved High-Rate and Low-Temperature Performances for Nickel-Iron Alkaline Battery

LIU Ping1ZHU Ding＊,2YANG Jun1HUANG Lan-Xiang1CHEN Yun-Gui＊,1

(1College of Materials Science and Engineering,Sichuan University,Chengdu 610065,China)

(2Institute of New Energy and Low-Carbon Technology,Sichuan University,Chengdu 610065,China)

Fe/Cu nanocomposite was simply self-assembled through the cathodic decomposition of tetragonal spinel CuFe2O4(t-CuFe2O4)in alkaline solution.The phase transition from t-CuFe2O4to Cu/Fe3O4,and eventually to Fe/Cu composite was monitored by cyclic voltammetry(CV)and X-ray powder diffraction(XRD).Transmission electron microscope(TEM),selected area electron diffraction(SAED)and scanning TEM-energy dispersive X-ray (STEM-EDX)observations showed that the electro-crystallized copper and iron nanoparticles dispersed homogeneously and contacted intimately.When the Fe/Cu nanocomposite electrode was tested as the anode for nickeliron(Ni-Fe)rechargeable battery,it exhibited enhanced discharge capacity,charge-acceptance and especially remarkable high-rate and low-temperature performances.Excellent capacity output and potential characteristics were achieved at high discharge current density(4 500 mA·gFe-1)or low operation temperature(-40℃),respectively.Linear scanning voltammetry(LSV)analyses demonstrated that the incorporation of in situ formed copper facilitated the anodic kinetics of active iron,resulting to the markedly enhanced high-rate and low-temperature discharge-ability of electrode.

copper ferrite;self-assembly;nanocomposite;iron alkaline electrode;high-rate and low temperature performance

By virtue of its long service life,low cost, environmental friendliness,and excellent resistance to both physical and electrochemical abuse,Ni-Fe alkaline battery has been widely developed for traction,electric vehicles and stationary applications.Additionally,it may be a suitable substitution for lead-acid or nickelcadmium battery as the large-scale energy storage system(＞1 MW)in the view of environmental protection[1-2].However,the bottlenecks of Fe anode,namely, extremely poor high-rate and low-temperature performances,low utilization of active iron and hydrogen evolution on the electrode lead to the decline in usage of Ni-Fe battery[3].Over several decades of efforts,researchers have circumvented some of these problems to a substantial degree[4-20].Various metal sulfides are demonstrated to markedly improve the capacity and the charge retention of Fe anode[4-9,15].Hydrogen-oxygen recombinant catalyst is used to successfully suppress the gas evolution in battery[11].And nanomaterial electrodes are confirmed to considerably enhance the utilization of active iron[10,17-18,20].However,few investigations have simultaneously focused on the performances of Fe anode operated under extremely conditions,that is,low-temperature or high-rate.Since most of the present Fe alkaline electrodes are merely adapted to operation temperature above-15℃and discharge current density below 300 mA·gFe-1[3,5-6,8-16], significant improvements are urgently needed if we want to extend the application scope of Ni-Fe battery.

Slow anodic kinetics of active iron generally account for the poor low-temperature and high-rate performances of Fe alkaline electrode.The copper incorporation seems to be an effective way because Cu particles can effect as high conductive nucleation corestogreatlyassisttheanodicdissolutiondeposition process of iron species.Recently,Kao and co-workerssynthesizedFe/Cunanocompositevia NaBH4reduction,which exhibited an outstanding capacity delivery at the current density up to 3200 mA·gFe-1[20].This study put forward an effective route to improve the poor rate performance of Fe anode,but the involved preparation are somewhat elaborate for practice,and the low-temperature performance and anodic kinetics of electrode are not referred.

In this study,a facile self-assembly of Fe/Cu nanocomposite through the cathodic decomposition of t-CuFe2O4precursor is proposed.The electrochemical performances,especiallythehigh-rateandlowtemperature discharge-ability of Fe/Cu nanocomposite electrode are investigated in detail.In addition,LSV isemployedtoanalyzetheeffectofcopper incorporation on the anodic kinetics of iron.

1 Experimental

1.1 Syntheses of t-CuFe2O4

t-CuFe2O4was prepared by a co-precipitation method[21].Briefly,the aqueous solution of NaOH(5 mol·L-1)was added to the aqueous solution which contained 0.125 mol·L-1FeCl3·6H2O and 0.062 5 mol·L-1CuCl2·2H2O.The as-formed brown suspension was stirred at 373 K for 2 h.Then the precipitate was filtered and washed with deionized water and alcohol, and dried at 373 K for 12 h.Finally,the precursor was calcined at 1 073 K for 2 h to form pure t-CuFe2O4phase.

1.2 Self-assembly and characterization of Fe/Cu nano-composite electrode

Galvanostatic charging technique was used to induce the reduction of t-CuFe2O4to self-assemble the Fe/Cu nano-composite electrode.The working electrode was fabricated by pasting a slurry mixture of 80%t-CuFe2O4,15%acetylene black and 5%PVA onto a nickel foam(1 cm×1 cm)and then dried at 373 K for 12 h.Electrochemical experiments were performed using a three-electrode cell including one working electrode,four sintered Ni(OH)2/NiOOH counter electrodes and one Hg/HgO reference electrode.The electrolyte comprised of 8 mol·L-1KOH and 0.05 mol·L-1Na2S.The cathodic current density was kept at 300 mA·goxide-1and the reduction time was 2 h.

The phase transition process was monitored by CV(Par2273 potentiostat with the potential range of 0 to-1.4 V at a sweep rate of 5 mV·s-1)and XRD (Dandong DX-2600 with Cu Kα radiation,λ=0.154 18 nm,U=35 kV,I=25 mA,2θ=20°～70°).TEM,SAED, STEM-EDX and high-resolution transmission electronmicroscope(HRTEM)analyses were conducted on a Tecnai G220 S-TWIN microscope to observe morphology,elemental distribution and interface configuration of the as-formed Fe/Cu nanocomposite.

1.3 Electrochem ical measurements of Fe/Cu nano-composite electrode

Galvanostatic discharging-charging tests were conducted to measure the electrochemical performances of Fe/Cu nanocomposite electrode.The capacity and charge-acceptance of Fe/Cu nanocomposite electrode were evaluated with a current density of 300 mA·gFe-1under 30℃.To investigate the high-rate performance,the electrode was charged with a 300 mA·gFe-1current density for 2 h,and the fully charged electrode was discharged at 50,300,1 500 and 4 500 mA·gFe-1under 30℃,respectively.To investigate the low-temperature performance,the fully charged electrode was discharged under 30,0,-20 and-40℃at 50 mA·gFe-1,respectively.The tests at lower temperatures were conducted after the system was held at a constant temperature for 2 h.LSV was employed to study the anodic kinetic properties of Fe/Cu nanocomposite electrode with various scan rates using the Par2273 potentiostat.

2 Results and discussion

2.1 Self-assembly of Fe/Cu nanocomposite electrode from t-CuFe2O4

Fig.1(a)illustrates the electrochemical redox behaviors of t-CuFe2O4in aqueous alkaline solution. Four pairs of redox peaks appear in the CV curve of t-CuFe2O4.Referring to the CV curve of Fe3O4,two pairs of cathodic/anodic peaks Red1/Ox1and Red2/Ox2can be attributed to the reduction/oxidation of Fe3+/2+?Fe2+and Fe2+?Fe0,respectively.The additional redox couples,marked as Red1′/Ox1′and Red2′/Ox2′, correspond to the redox reactions of Cu2+?Cu+and Cu+?Cu0[22],respectively.Obviously,along thecathodic direction,copper cations are preferentially reduced to metallic state,then ferric iron is reduced to ferrous iron,and eventually to elemental iron.From a thermodynamics point of view,Cu can keep metallic state while Fe undergoes the reversibly faradic reactions(Fe3+?Fe0)in a certain potential range(the left area of the dot in Fig.(1a)).

Fig.1(b)records the phase transition during the self-assembly of Fe/Cu nanocomposite from t-CuFe2O4. Initially,only t-CuFe2O4phase can be detected.Then t-CuFe2O4decomposes into Cu/Fe3O4composite after Red2′reaction.Finally,magnetite converts into metallic Fe while Cu remains stable.The elemental Cu and Fe exist not as alloy or solid-solution but as two separated phases due to the immiscibility.The crystallite size of each phase is calculated to be 54.9 nm(Cu)and 61.8 nm(Fe)using the Scherrer equation,suggesting the self-assembly of Fe/Cu composite at the nanoscale.

Fig.1 Self-assembly of Fe/Cu nanocomposite electrode from t-CuFe2O4:(a)Redox behavior of t-CuFe2O4compared to Fe3O4;(b)Phase transition upon the self-assembly process

Fig.2 Characterization of Fe/Cu nanocomposite electrode:(a)TEM overview;(b)STEM-EDX element mapping for Fe and Cu at a random area;(c)HRTEM image

TEM image also confirms the nano-level combination of iron and copper(Fig.2(a)).Indeed,the average particle size is below 100 nm and consistent with XRD results.SAED(Fig.2(a),Inset)presents a clear spots and rings pattern demonstrating the nanocrystalline nature.Judging from the d-spacing, the five distinct rings can be indexed to the(111)and (200)reflections of Cu,and to the(110),(220)and (221)reflections of Fe,respectively.Element mapping for either Fe or Cu(Fig.2(b))reveals the homogeneous dispersion of two phases,which can be further proved by the HRTEM image(Fig.2(c)),where two kinds of nanoparticles with different contrasts distribute uniformly.The inset of Fig.2(c)gives more information about the crystal structure and the interface configuration of the nanocomposite.The lattice fringes illustrate the well crystallinity of two nanoparticles and exhibit the interplanar distances of 0.207 nm(the dark)and 0.141 nm(the light)that are characteristic of copper (111)planes and iron(200)planes,respectively, agreeing well with the analyses of XRD and SEAD. An intimate contact between two metallic grains is pronounced around the phase boundary.

Considering that the bonding nature of Cu-O is weaker than that of Fe-O in t-CuFe2O4[23],and that the equilibrium potentials of Cu2+?Cu0reactions are more positive than those of Fe3+?Fe0reactions,copper cations at the octahedral sites of t-CuFe2O4are readily and preferentially reduced and migrated from the lattice upon the electrochemical reduction. Accompanied with the phase separation,the copper species dissolve and precipitate homogeneously on the surface of Fe species.The in situ formed Cu nanoparticles can uniformize the cathodic current distribution and suppress the coalescence of Fe grains to facilitate the electro-crystallization of Fe.Thus,Fe particles finely disperse and strongly contact within Cu nanoparticles to form the well-architectured Fe/Cu nano-composite.

2.2 Electrochem ical performances of Fe/Cu nano-composite electrode

Fig.3 shows the typical charge-discharge profiles of Fe/Cu nanocomposite electrode,and the traditional Fe electrode is introduced for comparison.Both electrodes exhibit two pairs of potential plateaus, corresponding to Red1/Ox1and Red2/Ox2in Fig.1(a), respectively.Briefly,Red1/Ox1involves the diffusion of protons between the solid lattices of Fe3O4and Fe(OH)2. Red2/Ox2represents the cathodic electro-crystallization and the anodic dissolution of Fe,respectively.The extra plateau in both charging curves(dot line)links to the hydrogen evolution reaction(HER).For the traditional Fe electrode,the potential plateaus of Red2and HER tend to overlap,and a lot of chargingcurrent is consumed to HER instead of Fe electrocrystallization,causing a poor charge-acceptance.On the other hand,Fe/Cu nanocomposite electrode shows a relatively low polarization of Red2,thus Fe species can be mainly reduced before the electrolysis of water.Furthermore,both the discharge capacity and the potential characteristics of Fe/Cu electrode are markedly improved as compared to those of Fe electrode,suggesting that the incorporation of Cu enhances the utilization and anodic kinetics of active iron.

Fig.3 Typical charge-discharge profiles of Fe and Fe/Cu nano-composite electrodes

In the practical application of Fe alkaline electrode,only the Red2/Ox2redox is involved[3].So the followingdiscussionsonthehigh-rateandlowtemperature discharge-ability mainly focus on the first discharge plateau.Fig.4 shows the comparison of the discharge curves for Fe and Fe/Cu electrodes at various current densities.Fe/Cu electrode displays a significantly enhanced high-rate performance than that of Fe electrode.When the current density increases from 50 to 1 500 mA·gFe-1,the capacity retention of Fe/Cu electrode attains 72%,which is almost twice than that of Fe electrode(37%).When the current density further increases up to 4 500 mA·gFe-1,Fe/Cu electrode still remains～50%capacity output,whereas Fe electrode is close to failure.Besides,the potential plateaucharacteristicsofFe/Cuelectrodeunder increasedcurrentdensityisalsoimproved.The midpoint potential(Emid)of Fe/Cu electrode at each current density is 0.94,0.93,0.9 and 0.83 V(vs Hg/ HgO),respectively,and the corresponding value of Fe electrode is 0.91,0.86,0.78 and 0.7 V(vs Hg/HgO), respectively.Clearly,the anodic polarization of Ox2is significantlyrelievedforFe/Cunanocomposite electrode.

Fig.4Discharge curves of Fe and Fe/Cu nanocomposite electrodes at various current densities

Fig.5Discharge curves of Fe and Fe/Cu nanocomposite electrodes at various operating temperatures

Therearesimilarregulationsbetweenthe influence of the low-temperature and the high-rate on the discharge-ability of Fe and Fe/Cu electrodes(Fig. 5).With the temperature decreasing from 30 to-40℃,both electrodes suffer capacity deterioration and increasingpolarization.However,thetemperature influence on the discharge-ability for Fe/Cu electrode is much smaller as compared to Fe electrode.At 30℃,the capacity and Emidof Fe/Cu electrode are slightly higher than those Fe/Cu electrode,but the gaps between capacity and midpoint potential of two electrodes gradually widens with decreasing temperature.At-40℃,Fe/Cu electrode is able to deliver a capacity of 211 mAh·gFe-1,which accounts for 61%of its capacity at room-temperature,and is more than seven times higher than the capacity output of Fe electrode(30 mAh·gFe-1).Moreover,the Emidvalue of Fe/Cu electrode is nearly 100 mV higher than that of Fe electrode at-40℃.It is clear that both the capacity output and the depolarization of the Fe/Cu nanocomposite electrode are significantly superior to those of thetraditionalFeelectrodeinlow-temperature environment.As previously stated,the copper species dissolve and precipitate homogeneously on the surface of Fe species.The in situ formed Cu nanoparticles can uniformize the cathodic current distribution and suppress the coalescence of Fe grains.Cu nanoparticles can also effect as high conductive nucleation corestogreatlypromotetheanodicdissolutiondeposition process of Fe species,thereby significantly improve the performance of the electrode at low temperature.

2.3 Anodic kinetics of Fe/Cu nano-composite electrode

Theexcellenthigh-rateandlow-temperature performances of Fe/Cu nanocomposite electrode can be attributed to the greatly enhanced anodic kinetics of Ox2reaction.To study the effect of Cu incorporation on the kinetics of Ox2reaction,LSV tests at various scan rates are conducted and the results are shown in Fig.6(a～b).Both the current response at each scan rate and the increment of current density with the scan rate are much higher for Fe/Cu electrode as opposed to Fe electrode.This implies that a much higher reaction rate of Ox2is achieved for Fe/Cu electrode.Furthermore,the shift in anodic peak potential is minimal for Fe/Cu electrode,indicating that Fe/Cu electrode suffers relatively low anodic polarization as previous discussion.

The variations of peak current density(Ip)with square root of the scan rate(v1/2)for iron electrodes with and without Cu incorporation are plotted in Fig.7. The peak current densities of both electrodes varies linearly with the square root of scan rate.Such a linear relationship between Ipand v1/2for Ox2can be expressed as[24]:

Fig.6Anodic LSVs of Fe electrode(a)and Fe/Cu electrode(b)under various scan rates

Fig.7Relationship between Ipand v1/2for Fe and Fe/Cu nano-composite electrodes

Here K is the specific reaction rate constant for the metal dissolution reaction,which directly characterizes the reaction rate.Consequently,the kinetic properties of iron anodic dissolution can be largely evaluated from the slope of Ipto v1/2in Fig.7,and the Fe/Cu nanocomposite electrode evidently attains a much higher rate for Ox2reaction than Fe electrode.

The anodic reaction of iron electrode(Ox2)can be represented as:

It is a typical‘dissolution-deposition’process which proceeds through the following steps[25-26]:

ForthetraditionalFeelectrode,thelow solubility of intermediates(HFeO2-)is responsible for the extremely poor high-rate and low-temperature performances[3].Due to the low solubility,HFeO2-is prone to supersaturation before diffusing in the electrolyte,thereby the insoluble and insulating Fe(OH)2tends to precipitate at or near the anodic reaction site and block the active surface of Fe.In this study,the introduction of Cu significantly promotes the kinetics of Ox2reaction as is confirmed above.Since the Cu incorporationcanhardlyaffectthesolubilityof HFeO2-in the alkaline solution,it is reasonable to conclude that Cu nanoparticles play an important role in altering the passivation behavior of active iron. Presumably,these Cu particles of tight adhesion with active Fe phase act as the heterogeneous nucleation cores for Fe(OH)2deposition,which suppresses the cover of Fe(OH)2on the reaction sites upon discharge, and keeps the high effective interface between active Fe and electrolyte.Additionally,Cu nanoparticles of high electronic conductivity distributes homogeneously through the whole electrode,which constructs a high conductive network to guarantee the electrons transport when electrode suffers a severely passivation,significantly reducing the anodic polarization of electrode upon discharge.

3 Conclusions

In summary,a facile self-assembly of Fe/Cu nanocomposite from the cathodic decomposition of t-CuFe2O4is presented.The electro-crystallized copper and iron nanoparticles disperse homogeneously andcontactintimately.Whentheas-preparedFe/Cu nanocomposite electrode was tested as the anode for Ni-Fe alkaline battery,it exhibits enhanced discharge capacity,charge-acceptance and especially remarkable high-rate and low-temperature performances.Excellent capacity output and potential plateau characteristics can be achieved even at 4 500 mA·gFe-1or-40℃.It is demonstrated that the incorporation of copper promotes the anodic kinetics of active iron upon the dissolution-deposition process,resulting to the greatly enhanced high-rate and low-temperature dischargeability of the electrode.

Thepresentedroutestillhasroomfor optimization.Our further work shows that by adjusting the atomic ratio nCu/nFein the pristine binary oxide can make the electrode to output much higher capacity whileremainingtheexcellentrateperformance (unpublished).The employment of other reductive methods,such as pulse charging or H2reduction,may assisttheFe/Cucompositetogetmoreideal morphology for practice.Furthermore,such route also has a promising application in Fe-air and Fe-AgO rechargeable alkaline batteries,which are bothered by the poor high-rate and low-temperature performances of Fe alkaline anodes as well.

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電化學(xué)自組裝Fe/Cu納米復(fù)合材料對鐵鎳電池高倍率及低溫性能改性

劉平1朱?。?2楊軍1黃蘭香1陳云貴＊,1
(1四川大學(xué)材料科學(xué)與工程學(xué)院，成都610065)
(2四川大學(xué)新能源與低碳技術(shù)研究院，成都610065)

通過在堿液中陰極還原鐵酸銅(t-CuFe2O4)簡便地實(shí)現(xiàn)了納米Fe/Cu復(fù)合材料的自組裝。采用循環(huán)伏安(CV)與X射線衍射(XRD)分析了自組裝過程中的相變。通過透射電鏡(TEM)、選區(qū)電子衍射(SAED)以及掃描透射-能譜分析(STEM-EDX)的表征可以發(fā)現(xiàn)電結(jié)晶得到的鐵、銅納米顆粒分布均勻且接觸緊密。當(dāng)用于鐵鎳電池負(fù)極時，F(xiàn)e/Cu納米復(fù)合電極展現(xiàn)了較好的放電容量與充電接收能力，并具備優(yōu)異的高倍率與低溫性能。當(dāng)電流密度高達(dá)4 500 mA·gFe-1或運(yùn)行溫度僅為-40℃時，該電極仍擁有很好的輸出容量與電位特性。線性掃描伏安(LSV)分析證明了該電極中原位生成的Cu納米顆粒催化了活性Fe的陽極溶解動力學(xué)性能，因而明顯改善了電極的高倍率與低溫放電性能。

鐵酸銅；自組裝；納米復(fù)合材料；鐵電極；高倍率與低溫性能

TB331

A

1001-4861(2017)05-0779-08

2016-12-29。收修改稿日期：2017-03-11。

10.11862/CJIC.2017.089

四川省科技支撐計(jì)劃(No.2015GZ0133)資助項(xiàng)目。

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