中圖分類號(hào):TD74 文獻(xiàn)標(biāo)志碼:A
Abstract: Inresponse to the isues of simple monitoring methods,low efficiency,and the inability toreflect the overall surface deformation of waterproof sealed walls,a monitoring scheme for the deformation of Waterproof sealed walls in underground water reservoirs ofcoal mines is proposed.Based on the principle of binocular positioning,deformationcalculation formulas for single-point protrusion and depresson onthe surface of the sealed wall were provided,along with the calculation logic for three-dimensional cloud map imagingof surface deformation.The cubic spline interpolation method was chosen for interpolation fiting,forming a threedimensional deformation modelof the entire surfaceof the waterproof sealed wall.Anon-contact surface deformation monitoring devicewas designed,which generated structured light images through a light projection module and projected them onto the surface of the waterproof sealed wall.Two light-receiving modules formed a binocular system to receive thereflected structured light images from thesealed wallsurface.These images were thenanalyzed based onthedeformationcalculation logic.Simulation testresults indicated that single-point deformation monitoring and three-dimensional cloud map imaging performed well,efectively reflecting the overall deformation of themonitored objectand enabling timely monitoring of its safety status by management personnel.
Key Words: underground water reservoir; waterproof sealed wall; surface deformation monitoring; binoculai positioning; single-point deformation monitoring; cubic spline interpolation method
0引言
在煤炭生產(chǎn)過程中,平均每采1t煤需消耗將近2t的水,尤其在西北干旱半干旱的煤礦生產(chǎn)區(qū)域,煤炭開采過程中的水資源保護(hù)及利用是亟需解決的問題[1-3]。煤礦地下水庫作為一種新型煤礦水工構(gòu)筑物[4-7],為井工煤礦對地下水資源的重復(fù)利用帶來新的技術(shù)方向[8-11]。防水密閉墻作為地下水庫直接承壓的防護(hù)設(shè)施,其在井下復(fù)雜且特殊時(shí)空環(huán)境中的受力來源及因素眾多,最直接的影響為表面凸出和凹陷的變形情況。防水密閉墻變形狀態(tài)長期依賴于工作人員巡檢,僅有少量煤礦擁有單點(diǎn)接觸式監(jiān)測設(shè)備,制約了煤礦信息智能化發(fā)展步伐,也破壞了承載墻體固有的安全狀態(tài)。因此,研究煤礦地下水庫防水密閉墻面域變形智能化監(jiān)測方案具有重要意義。
目前已有眾多學(xué)者在針對防水密閉墻表面變形的相關(guān)理論研究中取得重要成果。顧大釗等[12]及池明波等[13研制了7個(gè)煤礦地下水庫壩體結(jié)構(gòu)試驗(yàn)平臺(tái),對國能神東煤炭集團(tuán)有限責(zé)任公司大柳塔煤礦2-2 煤層的防水密閉進(jìn)行抗震性能研究,發(fā)現(xiàn)巖體壓實(shí)沉降穩(wěn)固,垂向上應(yīng)力分布為底部gt;腹部gt;頂部[12-13]李鵬[14通過制備煤柱與防水密閉的復(fù)合試件,在自然養(yǎng)護(hù)條件下進(jìn)行力學(xué)性能實(shí)驗(yàn),得出其抗壓及抗拉強(qiáng)度均隨養(yǎng)護(hù)時(shí)間增加逐漸提升。樊帆等[15]利用FLACD數(shù)值模擬軟件對防水密閉墻正面施加梯度水壓,發(fā)現(xiàn)外表面最大位移與儲(chǔ)水深度表現(xiàn)出良好的正相關(guān)線性關(guān)系。針對巷道圍巖變形分析方面,已具有較成熟的理論研究和實(shí)踐應(yīng)用[16-18]。在防水密閉墻監(jiān)測技術(shù)方面,已具有單點(diǎn)和連續(xù)監(jiān)測設(shè)備,但僅初步實(shí)現(xiàn)了變形監(jiān)測功能。曹志國等[19]提出將連續(xù)光纖預(yù)先埋設(shè)于防水密閉墻內(nèi),利用連續(xù)光纖對人工壩體進(jìn)行覆蓋,實(shí)現(xiàn)了快速、全面積的監(jiān)測,但無法全部覆蓋承載墻內(nèi)部,未能實(shí)現(xiàn)防水密閉墻表面全部變形監(jiān)測,同時(shí)光纖易損壞。
針對上述問題,本文提出一種煤礦地下水庫防水密閉墻面域變形監(jiān)測方案,基于雙目定位原理,給出密閉墻表面凸出及凹陷的計(jì)算方法,并設(shè)計(jì)無接觸式面域變形監(jiān)測裝置,為煤礦地下水庫安全穩(wěn)定運(yùn)行提供技術(shù)保障。
1變形計(jì)算邏輯
1.1單點(diǎn)變形監(jiān)測方法
假設(shè)防水密閉墻尺寸為 1m×1m ,在表面標(biāo)記數(shù)個(gè)點(diǎn),如圖1所示,點(diǎn)間距為 10cm Xi(i=1~9) 和Yi 為平面標(biāo)記點(diǎn)位置坐標(biāo)。
為實(shí)現(xiàn)全表面覆蓋,獲得較好的畫面數(shù)據(jù),面域變形監(jiān)測裝置一般布置在中軸線上。設(shè)監(jiān)測裝置正對目標(biāo)點(diǎn) A ,設(shè)計(jì)一個(gè)光投射器,向防水密閉墻表面A 點(diǎn)發(fā)射光,在光投射器兩邊等距設(shè)置光接收器,通過兩邊的光接收器捕捉 A 點(diǎn)反射的光,如圖2所示。
設(shè) A 點(diǎn)在左右光接收器中的成像分別為點(diǎn) F 和點(diǎn) G? 其到線段 AC 的距離分別為 lFK 和 lKG ,分別過B,D 作直線 FG 的垂線,垂足分別為 E,H, 則 A 點(diǎn)與C 點(diǎn)的距離為
式中: f 為預(yù)設(shè)的光接收器焦距; lBD 為2個(gè)光接收器的距離; lEF 為 E 點(diǎn)與 F 點(diǎn)的距離; lGH 為點(diǎn) G 與點(diǎn)H 的距離。
當(dāng)目標(biāo)點(diǎn)與右側(cè)光接收器夾角小于 90° 時(shí), A 點(diǎn)與 c 點(diǎn)的距離為
同理,當(dāng)目標(biāo)點(diǎn)與左側(cè)光接收器夾角小于90° 時(shí), A 點(diǎn)與 c 點(diǎn)的距離為
假設(shè)監(jiān)測點(diǎn) M( 圖3)發(fā)生變形,變形計(jì)算原理如
凸起變形(圖4(a))中, M 點(diǎn)變形為 M1 ,過 M1 點(diǎn)作直線 AC 的垂線,垂足為 A1 ,則變形距離(記為正值)為
式中: lCM1 為 c 點(diǎn)與 M1 點(diǎn)的距離; lA1M1 為 A1 點(diǎn)與M1 點(diǎn)的距離。
M 點(diǎn)的微應(yīng)變?yōu)?/p>
同理,當(dāng) M 點(diǎn)為凹陷變形(圖4(b))時(shí), M 點(diǎn)變形為 M2 ,過 M2 點(diǎn)作直線 AC 的垂線,垂足為 ?A2 ,則變形距離(記為負(fù)值)為
式中: lCM2 為 C 點(diǎn)與 M2 點(diǎn)的距離; lA2M2 為 ?A2 點(diǎn)與M2 點(diǎn)的距離。
M 點(diǎn)的微應(yīng)變?yōu)?/p>
1.2數(shù)據(jù)擬合方法
選擇三次樣條插值法對上述標(biāo)記點(diǎn)各橫坐標(biāo) Xi 和縱坐標(biāo) Yi 進(jìn)行插值擬合,求得各點(diǎn)之間的數(shù)值, 進(jìn)而形成防水密閉墻全表面變形三維圖形。
各縱向標(biāo)記點(diǎn)記為 (X1,Yi,Z1),(X2,Yi,Z2),…, (X9,Yi,Z9),Zi 為計(jì)算的深度。因 Yi 保持不變,為了
計(jì)算方便,各縱向標(biāo)記點(diǎn)記為 Yi(X1,Z1) , Yi(X2 Z2) Yi(X9,Z9) ,其中, Yi 不作為計(jì)算數(shù)據(jù)。
各縱向標(biāo)記點(diǎn)三次樣條函數(shù)擬合的表達(dá)式為
z(x)=ak+bk(x-xk)+ck(x-xk)2+dk(x-xk)3
式中: z(x) 為待求的 Yi 軸下的 Zi 值; ak,bk,ck,dk 為系數(shù), k 為節(jié)點(diǎn)數(shù); xk 為已知的 Xi 數(shù)據(jù), xkk+1 。
同理,各橫向標(biāo)記點(diǎn)記為 Xi(Y1,Z1) , Xi(Y2 Z2),…,Xi(Y9,Z9),Xi 不作為計(jì)算數(shù)據(jù)。各橫向標(biāo)記點(diǎn)三次樣條函數(shù)擬合的數(shù)學(xué)表達(dá)式為
z(y)=ak′+bk′(y-yk)+ck′(y-yk)2+dk′(y-yk)3
式中: z(y) 為待求的 Xi 軸下的 Zi 值; ak′,bk′,ck′,dk′ 為系數(shù); yk 為已知的 Yi 值, ykk+1 。
采用最小二乘法求解函數(shù) z(x) 和 z(y) ,光滑參數(shù) s采用默認(rèn)值[20-21]
2面域變形監(jiān)測裝置
面域變形監(jiān)測裝置包括光投射模塊、光接收模塊、數(shù)據(jù)計(jì)算模塊、圖像編輯模塊及數(shù)據(jù)傳輸模塊,如圖5所示。 ① 光投射模塊:產(chǎn)生結(jié)構(gòu)光圖像并投射到防水密閉墻表面,可自動(dòng)對物體表面進(jìn)行標(biāo)記,輔助光接收模塊計(jì)算深度數(shù)據(jù)。 ② 光接收模塊:2個(gè)光接收模塊構(gòu)成雙目系統(tǒng),接收防水密閉墻表面反射的結(jié)構(gòu)光圖像。 ③ 數(shù)據(jù)計(jì)算模塊:用于對監(jiān)測的原始數(shù)據(jù)進(jìn)行過濾及降噪等數(shù)據(jù)優(yōu)化處理,計(jì)算2個(gè)光接收模塊與目標(biāo)點(diǎn)的夾角,并執(zhí)行各項(xiàng)計(jì)算過程。 ④ 圖像編輯模塊:用于對計(jì)算結(jié)果進(jìn)行圖形繪制。 ⑤ 數(shù)據(jù)傳輸模塊:將數(shù)據(jù)和圖像傳輸至上位機(jī)。
面域變形監(jiān)測裝置硬件如圖6所示。光補(bǔ)償器主要用于在井下無光區(qū)域進(jìn)行亮度補(bǔ)償??烧{(diào)激光模塊用于對光投射器波長進(jìn)行調(diào)節(jié),改變圖像透射強(qiáng)度。中央處理模塊包括數(shù)據(jù)計(jì)算模塊、圖像編輯模塊和數(shù)據(jù)傳輸模塊。
3模擬測試
為驗(yàn)證面域變形監(jiān)測裝置在煤礦井下應(yīng)用的可靠性,采用上述監(jiān)測方案、計(jì)算邏輯及簡單監(jiān)測裝置,對尺寸為 1m×0.1m×1m 長 × 寬 × 高的模擬板進(jìn)行模擬測試,標(biāo)記各點(diǎn)并記錄100組數(shù)據(jù),見表1。
設(shè)計(jì)橫軸 X, 縱軸Y的計(jì)算步距為 10cm ,采用三次樣條插值法進(jìn)行插值計(jì)算,結(jié)果如圖7所示??煽闯?,模擬板表面變形監(jiān)測實(shí)現(xiàn)了全表面覆蓋,在給予模擬板一定壓力的條件下,其表面變形呈現(xiàn)波浪階梯式起伏,基本呈現(xiàn)為凸出變形過程。面域變形整體平滑、流暢,能夠較好地體現(xiàn)模擬板全表面微變形的實(shí)時(shí)監(jiān)測數(shù)據(jù),同時(shí)實(shí)時(shí)監(jiān)測數(shù)據(jù)、計(jì)算數(shù)據(jù)及三維云圖能夠?qū)崿F(xiàn)與上位機(jī)的快速連接,便于實(shí)時(shí)查看及掌握監(jiān)測對象的運(yùn)行狀態(tài)。
模擬面域變形計(jì)算二維等高線如圖8所示??煽闯觯?個(gè)直角區(qū)域 30~40cm 范圍變形幅度較大。進(jìn)一步觀察可發(fā)現(xiàn),從 X=50cm 向右,即從模擬測試板中部到底部,變形范圍及幅度相較于中上部區(qū)域更為明顯。
為驗(yàn)證面域變形監(jiān)測裝置的性能,采用礦用高精度單點(diǎn)接觸式應(yīng)變監(jiān)測計(jì)進(jìn)行對比測試。通過漸進(jìn)增大壓力 (1~5kPa) 的方式,在模擬板 (50,50)cm 位置施加壓力,5種壓力狀態(tài)下的變形監(jiān)測數(shù)據(jù)如圖9所示。可看出面域變形監(jiān)測裝置測量結(jié)果相對高精度單點(diǎn)接觸式應(yīng)變監(jiān)測計(jì)的最大絕對誤差為-7.25 ,最小絕對誤差為-3.71,相對誤差率為 [3.55% 4.98%] ,變形計(jì)算精度較高。
4結(jié)論
1)提出了一種煤礦地下水庫防水密閉墻面域變形監(jiān)測方案,給出了防水密閉墻單點(diǎn)變形凸出及凹陷計(jì)算公式,以及形成面域三維變形云圖的三次樣條函數(shù)數(shù)據(jù)擬合及函數(shù)求解方法。
2)基于變形計(jì)算邏輯,設(shè)計(jì)了面域變形監(jiān)測裝置。通過非接觸式監(jiān)測保證防水密閉墻的安全穩(wěn)定性,提升了監(jiān)測裝置的可靠性。
3)模擬測試結(jié)果表明,單點(diǎn)變形監(jiān)測及三維云圖成像效果較優(yōu),能夠較好地反映監(jiān)測對象的整體變形程度,便于管理人員及時(shí)掌握其安全狀態(tài)。
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