WU Guo-GuoJIN RongPU YongLI Jun-JunYAN Heng-QingZHANG Yun-WangZHANG Lin*,
(1School of Mechatronics Engineering,Chongqing University of Arts and Sciences,Chongqing 402160,China) (2Research Institute for New Materials Technology,Chongqing University of Arts and Sciences,Chongqing 402160,China) (3Research Center of Laser Fusion,China Academy of Engineering Physics,Mianyang,Sichuan 621900,China)
Electrodepositing Double Au-Cu Shells on Hollow Polystyrene Miscorsphere
WU Guo-Guo1JIN Rong*,2PU Yong2LI Jun-Jun2YAN Heng-Qing2ZHANG Yun-Wang3ZHANG Lin*,3
(1School of Mechatronics Engineering,Chongqing University of Arts and Sciences,Chongqing 402160,China) (2Research Institute for New Materials Technology,Chongqing University of Arts and Sciences,Chongqing 402160,China) (3Research Center of Laser Fusion,China Academy of Engineering Physics,Mianyang,Sichuan 621900,China)
Double core-shells composite miscorsphere of PS/Au/Cu have been prepared by electrodepositing Cu on the PS-Au composite miscorsphere which is electrodeposited Au on the template of hollow polystyrene microsphere in the self-designed electrodepositing setup.Firstly,PS-Au miscorsphere keep a good spherical symmetric.And the Au electrodeposit is fine with thickness of 5.6 μm.Secondly,Cu is electrodeposited on integral PS-Au miscorsphere selected.Cu grow along crystal structure of Au because of the same face-centered cubic structure.Then the section of Au-Cu is compact.Finally,the thickness of Cu is 8.62 μm,the Au is 4.04 μm.The morphology,thickness,composition and roughness of PS/Au/Cu microsphere and double core-shells are studied by 3D-Video microscope,SEM,EDS and XRD.The results show that the complete shells of uniform deposit,good smoothness and low roughness of PS/Au/Cu microsphere and Au-Cu are synthesized on the surface of hollow polystyrene microsphere.
double core-shells;composite microsphere;electrodeposited
Hollow structural materials are applied to many areas of materials,biological medicine,photoelectric, catalytic and so on because of high stability,low density,large specific surface area[1-5].Research scholars work on the preparation of organic/inorganic composite microspheres and application in recent years.PS microspheres as the core,inorganic materials as the shell,both to ensure the appearance of the shape,but also can reduce the density of materials and cost,but also has conductivity and magnetic properties.There are many methods for preparing double core-shell polymermicrospheressuchaselectrochemical deposition,electroless plating,layer upon layer selfassembly method and ultrasonic chemistry-method, etc.Chen Mingyue successfully synthesized PS/Ag composite microspheres with good catalytic activity. Au as a polyelectrolyte and light-emitting semiconductor,the surface of PS microspheres deposited CdTe,CdS is prepared single core-shell structure materials[6-7].In addition,many of organic/inorganic composite microspheres of PS/Au,PS/Pd,PS/Ag are obtained by chemical vapour depositing[8-12].PS/Au composit microspheres are successfully prepared by a selfdesigned electroplating bath[13-14].The single shell thickness is at the nanoscale,and the roughness of microsphere surface increases with the increase of the thickness.However,double shell-cores microsphere can be better integrated the features of the organic/ inorganicnanomaterials.Now,thedoublecores composite microspheres are prepared by success,such as glass microsphere/Au/Cu[15],SiO-Au-Ag[16],PS/Au/ Ag[17]C/Mn2O3-S[18].In order to study the suitable conductive filler of ICF microsphere,this article successfully developed double core-shells microspheres of PS/Au/Cu.Au is firstly electrodeposited on the surface of hollow polystyrene microsphere to prepare PS/Au composite microsphere.Secondly,Cu is electrodeposited on the surface of PS/Au microsphere to prepare PS/Au/Cu,which is one of important typical pellet in ICF experiments.
1.1 Before processing
The hollow polystyrene microspheres are 400~600 nm in diameter.Hollow polystyrene microspheres, contacting the cathode as the cathode,do not conduct electricity.For electrodeposition following the Faraday′s law,the conducting layer of 10-100-nm-thick is prepared on the surface of hollow microspheres by magnetron sputter plating[13].To ensurefollow-up experiments go smoothly,the layer must be uniform and covering completely the microsphere.
1.2 Au electrodepositing
In the self-designed setup,Au film is electrodeposited on the sputtered hollow microspheres by the sulfurous acid plating liquid[13].The experimental parameters are adjusted to 8(±0.5)of the pH value withtheadditionofNH3·H2O,25℃ofthe temperature,2.5 mA·cm-2of the current density and 150 r·min-1of the rotational speed of the solution[13].The preparation process of PS/Au lasts one hour.
1.3 Cu electrodepositing
Fig.1Principle of elctrodepositing and miscrosphere moving
Cu is electrodeposited on the surface of PS/Au from the following bath in the same self-designed setup:Cu2P2O7·4H2O 70 g·L-1,K4P2O7320 g·L-1, C4O6H4KNa 40 g·L-1,Na2HPO440 g·L-1,K3C6H5O7· H2O 18 gL-1,C6H5O7(NH4)318 g·L-1,SeO28 mg·g-1, C7H6N2S 2 mg·g-1.The anode of self-designed setup is replaced to copper,which be oxidized to copper ion supplying to solution near the cathode.Then the concentrationofcopperionkeepsthedynamic balance in the electrolyte solution.The principle of elctrodepositing andmiscrospheremovingonthe cathode is showing in Fig.1.After considering the solution viscosity and the heated miscrospheres are swelled to Au film cracked,the solution temperatureshould not be higher.Accordingly,the experimental temperature is regulated to 45℃after a lot of contrast experiment.For the hollow polystyrene microsphere covered the complete and thick Au layer and the greasy solution,the rotational speed is increased to 200 r·min-1.Then copper ions are mixed evenly in solution.The elctrodeposited microspheres are moving freely on the cathode.Due to NH3·H2O corroding the Cu layer,anode and cathode,pH value of the electrolyte solution is adjusted to 8(±0.5)with the addition of 30%KOH,not NH3·H2O.PH is more relatively stable towholeexperimentprocess.Cucouldbenot electrodeposited on the surface of the PS/Au by the low current density.By the larger current density,Cu and oxide particles deposited on the surface of PS/Au and the cathode results in coarse grains.After a lot of experimentalresultsarecontrasted,thecurrent density is controlled to 20 mA·cm-2.The experimental process of electrodeposited Cu lasts one hour.
1.4 Characterizations of Au electrodeposits and Cu electrodeposits
The integrity morphology of PS/Au is recorded by the KH-3000VD microscope.The surface and section morphologies and thickness of the electrodepositing Au and Au-Cu are analyzed by the TM-1000 SEM. The composition of the Au and Cu layers is analyzed by the EDS,attached the TM-1000 SEM.
The integrity and spherical degree of PS/Au is importanttocopperplating.Thegoodspherical degree of PS/Au microsphere can ensure microsphere moving freely and centrifugally on cathode.As is seen from Fig.2,the microsphere has a diameter of about 500 μm.There is a center circle of the microsphere becauseof3Dmicroscopelightprojection,that demonstrates the microsphere keeps spherical symmetric after magnetron sputtering and elecrodepositing. Fig.3 shows the SEM image of the morphologies of Au film and section.The particles of the Au film are homogeneous and fine(Fig.3a).The thickness of the Au film is quantified to approximately 5.6 μm(Fig. 3b).Throughout the course of the experiment,the cathode of Cu is corroded by NH3H2O adjusting pH to 8 leads to the bath becoming to blue.Consequently,it is tested whether the presence of impurity Cu in Au film by the EDS.The result of the analysis is shown in Fig.3c.The result demonstrates there are not Cu and other impurities in Au film.NH3·H2O makes the deposition potential of Cu moving negative,thus Au and Cu are hardly codeposited by the low current density.Besides,SO32-in the bath complexing with Cu2+produces a shielding effect.Cu has not been electrodeposited on the microsphere.
Fig.23D-Video microscope image of PS-Au miscrosphere
Fig.3(a)~(b)SEM images of surface morphology and thickness of Au deposit;(c)EDS spectra of PS/ Au composite microsphere
Fig.4SEM images of the surface of microspheres by different current densities,(a)10 mA·cm-2, (b)15 mA·cm-2,(c)20 mA·cm-2,(d)25 mA·cm-2, (e)30 mA·cm-2;(f)XRD pattern of the surface of the PS/Au/Cu microsphere
The current density is a direct factor to the roughness and compactness of the electrodeposited Cu on PS/Au miscrosperes.The other influence factor are rotational speed,temperature,pH value,etc.Under the situation of other conditions being equal,the roughness of the electrodeposited Cu varies with different current densities(Table 1).The SEM images are shown in Fig.4.Fig.4a shows the morphology of the surface of the Cu film,which is rough and concavo-convex containing big white particles by the current density of 10 mA·cm-2for 1hour.A small amount of Cu2+gets electrons to form nuclei and grow because of the lower overpotential.With the current density increasing,the concavo-convex morphology of the Cu film has been significantly improved(as shown in Fig.4b).With an increasing in cathodic polarization effect,the nucleate speed of Cu crystal increases obviously.Accordingly the Cu film becomes compact andsmooth.Fig.4cshowscompactparticleand smooth features of Cu deposits,which is very different from the rough surface of the Cu film by the current density of 20 mA·cm-2.When the current density continue to increase,the Cu film begins to become rough(Fig.4d).Other conditions remain unchanged, The current density increases to 30 mA·cm-2,Cu anode is dissolved fast,a large number of Cu2+exist in the bath.Small amounts of hydrogen are liberated on the surface of the cathode and the microspheres.The Cu film is coarse and exist pore.Besides,the PS/Au/ Cu microsperes are preserved in alcohol for Cu oxidized easily.Fig.4f presents the XRD patterns of the elecdeposited Cu film with six peaks,which are obtained at the center area from 40°to 120°of the surface of the PS/Au/Cu microspere with a scan rate of 1 min-1.The diffraction peaks are located at 2θ values of 38.1°,44.2°,64.6°,77.7°,81.7°,98.0°, 111.7°and 114.6°,which perfectly match the(111), (200),(220),(311),(222),(400),(331)and(420) planes in the Cu face centered cubic crystal structure (PDF#03-064-8601),respectively.The absence of the diffraction peaks of Au and copper oxide indicates the high purity of the Cu film.In addition,the PS-Au microsphere covered the smooth and compact Cu film suggests that the PS/Au/Cu microsphere is prepared successfully.
The morphologies of PS/Au/Cu and section are shown in Fig.5.As shown in Fig.5a,the Au-Cu film is integrated to cover the whole microsphere.Spherical symmetry of the microsphere keeps a good.The surface morphology is amplified in Fig.5b.The surface is smooth to prove that grain is fine.The Fig.5c shows the section of the double Au-Cu films.Cu grains grow along the surface of the Au film with lager nucleation driving force,because the grains of Au and Cu have the same face-centered cubic structure.This way of growth is called to grow along crystal,and the principle diagram is as shown in Fig.5d.The Cu particles,arranging compactly,crystallize uniform. And the double films are in combination with well. The thickness of Cu is estimated to be about 8.62 μm,the Au is 4.04 μm.As the non soluble anode of Au,the depositing speed reduces because of Au3+not supplemented in the solution,the thickness of Au has a differences.The composition analysis of the surfaceof the PS/Au/Cu is obtained by the EDS.Even if the Au and Cu have the same crystal structure,they do not mutually diffuse.In addition,there are no peaks of other impurities except Cu in Fig.5e.The double Au-Cufilmsarecoveredthehollowpolystyrene microsphere.The result meets the requirements of the experiment.
Fig.5(a)~(c)SEM images of PS/Au/Cu composite microsphere,surface morphology and thickness of Au-Cu deposit;(d)Principle diagram of elerodeposited Cu;(e)EDS spectra of PS/Au/ Cu composite microsphere
Acknowledgements:This work was supported financially by the field research project of Chongqing University of Arts and Sciences(Grant No.Z2014JD03).
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在空心聚苯乙烯微球表面電沉積Au-Cu雙殼層
伍國(guó)果1金容*,2蒲勇2黎軍軍2閆恒慶2張?jiān)仆?張林*,3
(1重慶文理學(xué)院機(jī)電工程學(xué)院,重慶402160) (2重慶文理學(xué)院新材料技術(shù)研究院,重慶402160) (3中國(guó)工程物理研究院激光聚變研究中心,綿陽(yáng)621900)
PS/Au/Cu雙殼層核殼復(fù)合微球是在自制的電沉積裝置中首先在空心聚苯乙烯微球模板上電沉積金形成PS/Au微球,然后再電沉積Cu。首先,PS/Au微球保持了較好的球形度,其中沉積層Au粗糙度低,且厚度達(dá)到5.6 μm。由于Au和銅有相同的面心立方晶體結(jié)構(gòu),所以Cu沿著Au的晶體結(jié)構(gòu)在PS/Au表面沉積。微球斷面Au-Cu結(jié)合非常緊致,Cu的厚度為8.62 μm,Au的厚度為4.04 μm。PS/Au/Cu微球和Au-Cu雙殼層的形貌、厚度,成分和粗糙度是通過3D體式顯微鏡,SEM、EDS和XRD表征,其結(jié)果顯示PS/Au/Cu微球及雙殼層Au-Cu均勻細(xì)致,粗糙度低。
雙殼層;復(fù)合微球;電沉積
O614.121;O614.123
A
1001-4861(2017)06-1030-05
2016-09-08。收修改稿日期:2017-02-28。
10.11862/CJIC.2017.120
重慶文理學(xué)院校級(jí)科研項(xiàng)目(No.Z2014JD03)資助。
*通信聯(lián)系人。E-mail:rong516112@sina.cn,zlmy@sina.com
無機(jī)化學(xué)學(xué)報(bào)2017年6期