SOLVENT LESS TECHNOLOGY IS GRADUALL Y REPLACING OTHER TECHNOLOGIES FOR LAMINATION IN CHINA在中國(guó)，無溶劑技術(shù)正逐步取代其它復(fù)合技術(shù)

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SOLVENT LESS TECHNOLOGY IS GRADUALL Y REPLACING OTHER TECHNOLOGIES FOR LAMINATION IN CHINA在中國(guó)，無溶劑技術(shù)正逐步取代其它復(fù)合技術(shù)

SOLVENT LESS TECHNOLOGY IS BECOMING MORE AND MORE POPULAR IN CHINA．

無溶劑技術(shù)在中國(guó)越來越受歡迎。

EIGHT REASONS ARE BASIC FOR THE INCREASING DIFFUSION OF THISTECHNOLOGY．

該技術(shù)的日益?zhèn)鞑ィ幸韵戮艂€(gè)基本因素：

1-REDUCTION OF PRODUCTION COST，DUE TO THE REDUCED ADHESIVE CONSUMPTION，THE DECREASEOFENERGY REQUESTED AND THE ELIMINATION OF SOLVENT

由于粘結(jié)劑使用量減少、能源要求降低和無需使用溶劑，生產(chǎn)成本下降。

2-IMPROVED SAFETY IN PACKAGING，SO CALLED“NO TOXIC”PACKAGING．IN FACT THE ELIMINATION OF SOLVENT ERASE THE RISK OF SOLVENT RETENTION IN THE LAMINATES．WITH A CORRECT CURING THE MIGRATION OF FREE ISOCIANATE GENERATING AROMATIC COMPOUNDS ISTOTALLY ABSENT．

包裝的安全性提高，人們稱之為“無毒”包裝。實(shí)際上，無需使用溶劑，消除了復(fù)合產(chǎn)品中溶劑殘留的風(fēng)險(xiǎn)。經(jīng)過正確的熟化過程，自由異氰酸鹽遷移生成的芳香族化合物不復(fù)存在。

3-GREAT BENEFIT FOR THE ENVIROMENT DUE TO THE ELIMINATION OF VOC AND THE REDUCTION OF ENERGY EMPLOYED

VOC的消失和能源使用的降低，對(duì)環(huán)境增益良多。

4-SAFETY FOR THEWORKERS，NOMORE IN CONTACT WITH VOC EMISSION AND WITH LESSNOISY MACHINE．NO RISK OF EXLOSION AND FIRE．

操作人員安全問題，操作人員無需再與VOC排放物接觸，設(shè)備噪音小，無爆炸和火災(zāi)風(fēng)險(xiǎn)。

5-REDUCED COST FOR MAINTENANCE AND INSURANCE保養(yǎng)和保險(xiǎn)成本降低。

6-MACHINE LESS COSTING THAN A SOLVENT BASED設(shè)備費(fèi)用比溶劑型設(shè)備費(fèi)用低。

7-LESS COST FOR INSTALLATION AND DUE TO THE LIMITED AREA REQUIRED

由于所需面積有限，安裝成本更低。

8-HIGHER SPEED OF PRODUCTION WITH LLESSPERSONEL

更高的生產(chǎn)速度及更少的人員配置。

9-IMPROVEMENT OF THE RANGE OF CAPABILITY，DUE TO THE IMPROVED RESEARCH SPECIALLY MADE BY THE EUROPEAN AND AMERICAN CHEMICAL COMPANIES．

得益于歐美化學(xué)公司特制的改良研發(fā)，大幅度提高了設(shè)備性能

NORDMECCANICA ISTHE LEADER OF SOLVENT LESS TECHNOLOGY WORLDWIDE AND IT IS IN CHINA FROM 20 YEARS．IN CHINA THERE ARE MORE THAN 320 MACHINES NORDMECCANICA．

諾德美克是全球無溶劑技術(shù)的佼佼者，它進(jìn)入中國(guó)市場(chǎng)超過20年，目前國(guó)內(nèi)有三百二十多臺(tái)諾德美克設(shè)備在運(yùn)轉(zhuǎn)。

The Machine Nordmeccanica Simplex SL 1300 is so far the best seller in the world，with about 1800 samples everywhere．

諾德美克的SIMPLEX SL 1300型無溶劑設(shè)備是目前全球最暢銷的設(shè)備，全球各地合約1800臺(tái)設(shè)備在運(yùn)轉(zhuǎn)。

The secret of the success of thismachine is the price very moderate with high performances and the simplicity of use．

該設(shè)備的成功，其秘密在于合理的價(jià)格、高性能的配置和操作簡(jiǎn)便。

In the market they are still in use machine 25 years old and they have still a final value，because Nordmeccanica is warranting the spare parts and because the consumables never change（Teflon dams，rollers，static mixers）．

目前市場(chǎng)上仍在運(yùn)轉(zhuǎn)的機(jī)器已使用25年，它們?nèi)跃邆渥詈蟮膬r(jià)值，因?yàn)橹Z德美克對(duì)零配件進(jìn)行質(zhì)保，更因?yàn)橹Z德美克保證不更改易損件（如擋膠板、輥、靜態(tài)混合器等）。

The settings are reduced to the minimum in order tomake comfortable the operators and to not generate confusions and mistakes．

各種設(shè)置被減少至最低值，既保證操作簡(jiǎn)便，同時(shí)避免產(chǎn)生混淆和誤差。

The tension control ismade by torque and fully governed by software in order to have the maximum sensibility and reliability for a wide range ofmaterials．

轉(zhuǎn)矩控制張力，并充分利用軟件進(jìn)行控制，為大范圍的基材獲取最大靈敏度及可靠度。

Let us see why it is not possible to copy我們來看看它不容易被仿制的原因

1-TENSION CONTROL BY TORQUE轉(zhuǎn)矩控制張力．

THIS TYPE OFF TENSION CONTROL DOESN’T USE THE DANCING ROLLERS AND THE ANALOGIC INTRUMENTS FOR DIAMETER CONTROL．ALL IS DIGITAL AND A SOPHISTICATED SOFTWARE FOR THE TENSION CONTROL MAKES THE MACHINES SUITABLE FOR ANY MATERIAL FOR FLEXIBLE PACKAGING．

此類張力控制不依靠擺動(dòng)輥和直徑控制所需的類似工具。一切皆為數(shù)字控制，利用精密軟件進(jìn)行張力控制，使機(jī)器適用于處理任何類型的軟包裝材料。

2-VECTOR MOTORSRIGENERATIVE再生矢量電機(jī)．

THE SPECIAL MOTORS ASSOCIATED WITH THE LATEST TECHNOLOGY SIEMENS SINAMICS ALLOWS A STRONG SPARE OF ENERGY．IN FACT THE VECTOR MOTORS OF THE UNWINDERSGENERATE ELECTRICAL POWERWHICH IS TRANFERED TO THE OTHER MOTORS BY THE COMUNICATION SYSTEM PROVIDED BY THE SINAMICSSYSTEM．

這種專用電機(jī)與最新技術(shù)的西門子驅(qū)動(dòng)裝置結(jié)合，產(chǎn)生強(qiáng)大的備用能源。事實(shí)上放卷處的矢量電機(jī)生成的電源，通過SINAMICS系統(tǒng)提供的通信系統(tǒng)傳輸?shù)狡渌姍C(jī)。

ABOUT 27 KWH IS THE AVERAGE CONSUMPTION AGAINST THE AVERAGE OF 60-70 KWH CONSUMPTION OF SIMILAR MACHINES IN THE MARKET．

設(shè)備的平均消耗量為27KWH，而市場(chǎng)上同類設(shè)備的平均消耗量為60-70KWH。

IN ONE YEAR ISS POSSIBLLE TO SPARE ABOUT 250．000 RMB（IN THREE SHIFTS）IN ELECTRICAL POWER AND IN 15 YEARS MORE THAN 4 MILLIONSRMB，ACTUAL VALUE．

以一年期來計(jì)算，電源方面可節(jié)省約二十五萬人民幣（三班制），15年內(nèi)可節(jié)省超過四百萬人民幣（實(shí)際數(shù)值）。

3-TOTAL LACK OF VIBRATIONS振動(dòng)總體缺失

THE SPECIAL RIGENERATIVE VECTOR MOTORS CONTROLLED EACH DGREE OF ROTATION THAT IS 360 TIMERS ONE TURN，ALLOW TO OVERCOME THE CRITICAL FRQUENCES AND TO AVOID ANY UNCONTROLLED VIBRATION IN RESONANCE．

這種專用再生矢量電機(jī)控制各度的旋轉(zhuǎn)，即每轉(zhuǎn)360次，可克服臨界頻率，同時(shí)避免共振時(shí)產(chǎn)生不受控制的振動(dòng)。

THE ABSENCE OF VIBRATION GUARANTEE A LONG LIFE OF THE MACHINE AND HIGH RELIBILITY OF ALL THE PARTS．IT ALSO ALLOWS THE LOCATION OF THE ELECTRICAL CABINET ON BOARD，WHICH IS A GREAT THING FOR THE SPACEOCCUPIED BY TH EMACHINE，THE COMPACTNESS OF IT AND THE SAFETY TOO，SINCE THERE ARE NOT CABLES CONNECTING THE MACHINEWITH AN ELECTRICAL CABINET OUTSIDE．

振動(dòng)消失，既使設(shè)備使用壽命長(zhǎng)、所有部件可靠性高的保障，同時(shí)保證電控柜在機(jī)器上的位置，因?yàn)闆]有外部電線連接機(jī)器和電控柜，占用機(jī)器空間影響甚大，關(guān)系著它的緊湊性和安全性。

4-SPECIAL BEARINGS ON THE IDLE ROLLERS不動(dòng)輥上的專用軸承

IN ORDER TO REDUCE ASMUCH ASPOSSIBLE THE FRICTION OF THE MATERIAL AND GUARANTING ADHERENCE AT ANY CONDITION．THE SPECIAL BEARINGS，PRODUCED IN THE WORLD，ONLY FOR NORDMECCANICA，ALLOWS ALSO A CONSISTENT SPARE OF ENERGY AND A PERFECT BALANCING OF THE ROLLERSAT HIGH SPEED．

為了盡可能降低材料的摩擦和確保任何條件下的一致性，這些全球僅生產(chǎn)用于諾德美克的專用軸承，是持續(xù)節(jié)省能源和高速運(yùn)轉(zhuǎn)時(shí)輥保持完美平衡的保障。

5-THE HIGH MECHANICAL ACCURACY DUE TO THE SPECIAL WAY IN WHICH THE SHOULDER ARE MADE，WARRANTY A PERFECTALLIGNMENTOFALL THE ROLLERSWITH THE CONSEQUENCE TO MAKE ABLE THE MACHINE TO PROCESS ALSO DIFFICULT MATERIALS．

高機(jī)械精度得益于臂的特殊制造方式，得以高機(jī)械精度，它是所有輥之間完美配合的保障，使機(jī)器得以加工難度高的材料。

6-THE HIGH ACCURACY OF THE SETTINGS ALLOWS A BETTER CONTROL OF THE COATINGWEIGHT．THE AVERAGE CAN BE+／-5%AGAINST THE+／-10%OF OTHER COMPETITORS．THIS MEANS A CONSISTENT SPARE OF ADHESIVE IN THE SAME RATIO．FOR EXAMPLE IF THE AVERAGE CONSUMPTION OF ADHESIVE AT 300 m／min at1．5 GSM IS 27 KG ONE HOUR，AT THE AVERAGE OF PRICE OF 30 RMB／KG，THERE IS CONSUMPTION OF 800 RMB／HOURS．

IN THREE SHIFT THERE WILL BE A CONSUMPTION OF 20．000 RMB／DAY．

WITH SIMPLEX IT IS POSSIBLE TO SPARE 1000 RMB／DAY

設(shè)置精度高，可更好控制涂布量。設(shè)備的平均涂布量為±5%，其它競(jìng)爭(zhēng)對(duì)手為±10%。這意味著在相同比率下，可持續(xù)節(jié)省粘結(jié)劑用量。打個(gè)比方，如果在每分鐘300米機(jī)速下，粘結(jié)劑的平均用量為每小時(shí)27KG，若平均價(jià)格為每公斤人民幣30元，每小時(shí)將消耗人巽幣800元，每日三班將消耗人民幣兩萬元。

而使用SIMPLEX機(jī)型，每日可節(jié)省人民幣1千元。

7-SIMPLE SETTINGS設(shè)置簡(jiǎn)單

TO REDUCE THE TIME TO SETUP THEMACHINE AND TO MAKE EASY THE OPERATIONS FOR THEWORKERS

減少機(jī)器設(shè)置時(shí)間，使操作人員作業(yè)更為簡(jiǎn)便。

8-SAFETY FOR THEWORKERS。THEMACHINE ISMARKED CE AND TUF．IT ISPROVIDED BY AN EFFICIENT FUMES EXHAUSTER，MADE IN ITALY，LOW NOISY AND USEFUL NOT ONLY FOR THE SAFETY OF THE WORKERS（WHICH OTHERWISE THEY WILL INALATE FREE ISOCIONATES，VERY DANGEROUS FOR THE HEALTH），BUT IT CAN ALSO EXCTRACT THE MIST GENERATED BY THE ADHESIVE AT HIGH SPEED，BOTH IN COATING AND LAMINATION．THISMIST ISA RISK FOR THE LAMINATE AND A RISK FOR THE PARTSOF THEMACHINE INVOLVED IN TH EPROCESS．

操作人員的安全性。設(shè)備使用意大利制造的高效抽風(fēng)機(jī)，經(jīng)CE和TUF認(rèn)證，低噪音、不單單有益于操作人員的安全（否則將產(chǎn)生對(duì)身體健康危害很大的自由異氰酸鹽），同量能釋放出在涂布和復(fù)合時(shí)，高機(jī)速條件下粘結(jié)劑產(chǎn)生的霧氣。霧氣不僅對(duì)復(fù)合物來說是一個(gè)風(fēng)險(xiǎn)，對(duì)于作業(yè)中的設(shè)備部件也是一種風(fēng)險(xiǎn)。

9-THE MACHINE IS EQUIPPED BY THE WORLDMIXER SL．機(jī)器配備WORLD MIXER SL混膠裝置

THE MIXER，SOLD ALSO INDIPENDENTLY，IS A WARRANTY OF A PERFECT MIXING AND CONSISTENCY OF THE PRODUCT．

該混膠裝置，也可單獨(dú)購置，它是完美混膠的保證，也是產(chǎn)品穩(wěn)定性的保證。

10-HIGH CONSTANCY OF THE TEMPERATURE THANKS TO THE SOPHISTICATED DUAL CHAMBER DESIGN OF ALL THE HEATED ROLLERS

溫度的高穩(wěn)定性得益于所有加熱輥的精密雙室設(shè)計(jì)。

11-REDUCEDWASTE減少損耗

SEMPLICITY AND ACCURACY OF THE MECHANICAL DEVICESFROM ITALY），THE SOFTWARE DEDICATED TO A PERFECT TENSION CONTROL，ALLOW A REDUCTION OF PRODUCTIONWASTE，F(xiàn)ROM 1．5 TO 2．5 TIMES BETTER THAN THEOTHERMACHINES IN THEMARKET．

意大利進(jìn)口機(jī)械部件的精簡(jiǎn)性和精密的軟件，帶來完美的張力控制，降低生產(chǎn)損耗，優(yōu)于市場(chǎng)上同類產(chǎn)品1．5至2．5倍。

12-HIGH RELIABILITY OF THE MACHINE機(jī)器的可靠性高

ALL THE PARTS ARE IMPORTED，LIKE BEARINGS，CYLINDERS，PNEUMATICS，ELECTRONIC PARTS AND ELECTRONIC CONTROL，WEB GUIDES，MOTORSAND DRIVES．

零部件全部進(jìn)口，例如軸承、輥、氣缸、電氣件、電控件、糾編、電機(jī)驅(qū)動(dòng)等。

13-THE HIGH SPEED OF 350 M／MIN IS MORE THAN ENOUGH FOR THE ACTUAL STATE OF THE ART，SINCE HIGHER SPEED CAAN GENERATED MIST AND BUBBLES IN THE LAMINATES，SPECIALY FOR THE BARRIER MATERIALS

每分鐘350米的高機(jī)速，完全適用于這種工藝，因?yàn)楦叩臋C(jī)速，可能造成復(fù)合產(chǎn)品出現(xiàn)霧氣和氣泡，特別是阻隔性材料。

14-IN TOTAL CONSIDERING 3 SHIFTS／DAY AT 300 m／min THE SPARE IN RMB ONE YEAR EXCLUDING VAT IS ABOUT 700．000 RMB．

假設(shè)每天三班制，機(jī)速每分鐘三百米，每年節(jié)省的費(fèi)用不含稅約達(dá)人民幣七十萬元。

15-IFWE CONSIDER THEWASTE損耗問題

DURING THE START UP AND THE SHUT DOWN THE TENSION CONTROL MAKES CONSTANT THE COATING WEIGHT AND SO THERE ISNOWASTE DURING THAT PHASES．

開機(jī)和關(guān)機(jī)時(shí)，張力控制能穩(wěn)定涂布量，從而減少這些階段的損耗。

THIS IS CONSIDERABLY REDUCED AND THE SIMPLEX CAN GUARANTEE AWASTE LOWER THAN 0．2%．THIS CONSIDERATION IS IMPORTANT TO CONSIDER THE SPARE IN MONEYFOR THEWASTE．IN THE AVERAGE AT 300 M／MIN THEY CAN BE PROCESSED MORE THAN 18．000 M／H THAT ISABOUT 400．000 M／days．

使用SIMPLEX機(jī)型，可保證損耗率低于0．2%，從中節(jié)省出來的費(fèi)用不能小看。以機(jī)速每分鐘300米來計(jì)算，它們可用于加工每小時(shí)不止18．000 M，也就是每天約400．000 M。

THE MAX WASTE OF LAMINATED COULD BELESSTHAN 8．000 M（＜0．2%）．FROM OUR SURVEY IN FACTORY WITH MACHINES NOT NORDMECCANICA WE HAVE DATA ABOUT A MINIMUM WASTE OF 1-1，5%，THAT ISWITH SIMPLEX THERE ISABOUT 1／5 OF THEWASTE OCCURING OTHER MACHINES．THE SPARE OF MONEY MUST BE EVAULATED IN BASE OF THE COSTOF THE LAMINATES．

復(fù)合物的最大損耗低于8．000 M（＜0．2%）。根據(jù)我們?cè)谄渌放仆悪C(jī)型生產(chǎn)現(xiàn)場(chǎng)的調(diào)查數(shù)據(jù)顯示，其最低損耗率為 1-1，5%，也就是說，使用SIMPLEX機(jī)型損耗率是使用其它品牌同類機(jī)型的1／5。

由此節(jié)省的費(fèi)用應(yīng)做為購置復(fù)合設(shè)備時(shí)對(duì)價(jià)格的綜合考量。

16-Higher speed of process in comparison of othermachines in the market．This ismainly due to the tension control and to the high accuracy and consistency of the settings．This features contributes to reduce dramatically the cost of production in a ratio even higher than the point16．

比市場(chǎng)上其他機(jī)型擁有更高速的處理工藝。這主要得益于張力控制及對(duì)其高精度和高穩(wěn)定性的設(shè)置。此特性有助于大幅度降低生產(chǎn)成本，降低比例高于16點(diǎn)。

ABOUT HIGHER SPEED AND HIGH THICKNESS MATERIAL NORDMECCANICA PROPOSES THE MODEL SUPER SIMPLEX．

THISMACHINE，THE MOST ADVANCED IN THE WORLD AS PERFORMANCES AND RELIABILITY

如果追求更高機(jī)速和處理高厚度材料，諾德美克建議選擇SUPER SIMPLEX機(jī)型，這款機(jī)型是目前全球在機(jī)器性能及可靠性方面最先進(jìn)的機(jī)型。

THANKS TO THE RIGENERATIVE MOTORS AND LOW FRICTON BEARINGS THE EBERGY CONSUMPTIONWILLL BE THE 30%LESS THAN ANOTHER SIMILAR MACHINE IN THE MARKET AT THE SAME SPEED

在相同機(jī)速條件下，得益于再生馬達(dá)和低摩托軸承，設(shè)備的能源消耗比市場(chǎng)上其它同類機(jī)型低30%。

（諾德美克Renato Granelli樂那多 格雷尼供稿）