李慧,田家瑤,龐姍姍,龔國利
納米纖維素晶體增強補強聚乙烯醇薄膜性能研究現(xiàn)狀
李慧a,田家瑤a,龐姍姍a,龔國利b
(陜西科技大學(xué) a.設(shè)計與藝術(shù)學(xué)院 b.食品與生物工程學(xué)院,西安 710021)
綜述近幾年有關(guān)將納米填料納米纖維素晶體(CNC)作為增強補強劑,提高聚乙烯醇(PVA)薄膜的物理性能方面的研究,以期為PVA薄膜材料的進一步開發(fā)和應(yīng)用提供參考。通過對相關(guān)文獻進行收集與整理,闡述PVA/CNC復(fù)合薄膜的應(yīng)用現(xiàn)狀,介紹CNC的形貌特性、化學(xué)改性及成膜方式對改善PVA/CNC薄膜物理性能的研究現(xiàn)狀,綜述CNC分散性、交聯(lián)劑和成膜條件對提高PVA/CNC復(fù)合薄膜物理性能的影響。通過增加CNC在PVA基體中的分散性,針對不同用途選擇對應(yīng)的成膜方式,這樣可有效改善PVA薄膜的力學(xué)性能、阻隔性能和耐水性等,提高PVA薄膜的使用價值。
聚乙烯醇;納米纖維素晶體;復(fù)合薄膜;物理性能
2021年7月,國家發(fā)展和改革委員會等多部門印發(fā)了《“十四五”循環(huán)經(jīng)濟發(fā)展規(guī)劃》的通知,其中提到了塑料污染全鏈條治理專項行動,在“禁塑”的同時,積極穩(wěn)妥地推廣可降解塑料[1]。相對于普通的塑料聚合物,可生物降解塑料最終分解成水和二氧化碳,這減小了對環(huán)境的污染,對保護生態(tài)平衡有著重要的意義。目前,可生物降解塑料包括聚己內(nèi)酯、聚乙烯醇、聚丁二酸丁二醇酯、聚乳酸等。其中,聚乙烯醇(PVA)是一種可生物降解的水溶性高分子聚合物,具有成膜性能優(yōu)良、熱穩(wěn)定性良好、結(jié)晶度較高等特點[2-3],常被用來制備可降解薄膜和水凝膠。PVA分子鏈上存在大量裸露的羥基,易與環(huán)境中的水分子產(chǎn)生氫鍵作用,經(jīng)吸水塑化后,其薄膜的拉伸強度下降,導(dǎo)致PVA薄膜的耐水性較差。尤其是在高濕度環(huán)境中,PVA的力學(xué)性能和氣體阻隔性能明顯下降。實驗表明,可通過納米補強、復(fù)配增塑、酯化交聯(lián)和共混雜化等方法對PVA進行改性處理,以改進PVA耐水性差的缺點[4-7]。其中,納米補強不僅可提高PVA的耐水性和機械強度,還可拓展PVA薄膜的功能性,比如導(dǎo)電性、導(dǎo)熱性、阻燃性等。納米纖維素晶體(CNC)是一種纖維素衍生物,具有比表面積大、結(jié)晶度高、親水性強、強度大、彈性模量大、官能團豐富等優(yōu)異性能,常被用作聚合物納米復(fù)合材料的增強、補強填料[8-11]。CNC表面的大量羥基與PVA分子鏈上的羥基之間可形成分子間氫鍵作用,促進結(jié)晶,限制PVA分子鏈的運動,進而提高PVA/CNC復(fù)合薄膜的力學(xué)性能、熱穩(wěn)定性和耐水性等[12]。
我國是全球最大的PVA生產(chǎn)國。據(jù)報道,2021年我國的PVA年產(chǎn)量為99.6萬t,占全球產(chǎn)能的50%以上,產(chǎn)能利用率呈上升態(tài)勢。近幾年來,CNC增強PVA薄膜及其在食品包裝、農(nóng)業(yè)生產(chǎn)、醫(yī)藥材料、電氣設(shè)備等領(lǐng)域的相關(guān)研究逐漸成為熱點[13-16]。CNC作為納米增強、補強填料,可與PVA共混制備PVA/CNC復(fù)合薄膜。由于納米粒子的尺寸效應(yīng)、形態(tài)、CNC在基體中的團聚現(xiàn)象會影響與PVA的混合均勻性,因此導(dǎo)致復(fù)合膜的綜合性能下降[17-18]。
文中就CNC在增強、補強PVA/CNC復(fù)合薄膜物理、力學(xué)性能領(lǐng)域的研究進展進行綜述,提出改善薄膜物理、力學(xué)性能的建議,為PVA/CNC復(fù)合薄膜的研究提供參考。
PVA/CNC復(fù)合材料具有良好的阻隔性、耐水性、穩(wěn)定性和力學(xué)性能,在食品包裝、醫(yī)療材料、傳感器等應(yīng)用領(lǐng)域表現(xiàn)出顯著的優(yōu)勢。文中對PVA/CNC復(fù)合薄膜的應(yīng)用領(lǐng)域進行了總結(jié),見表1。Nuruddin等[19]探討了PVA/CNC薄膜在高阻隔包裝的適用性,與傳統(tǒng)的工程化聚合物相比,PVA/CNC薄膜表現(xiàn)出優(yōu)異的阻隔性能,甚至優(yōu)于高屏蔽的乙烯?乙烯醇共聚物薄膜。Jahan等[20]利用PVA/CNC開發(fā)出通過捕獲二氧化碳提高沼氣質(zhì)量的納米復(fù)合膜,研究發(fā)現(xiàn),膜對二氧化碳的滲透性和選擇性會隨著CNC含量的增加而增加。Han等[21]基于纖維素納米晶?聚苯胺(CNC?PANI)復(fù)合材料,利用其在聚乙烯醇(PVA)基質(zhì)中的滲透導(dǎo)電網(wǎng)絡(luò),開發(fā)了一款多功能天然皮膚型復(fù)合薄膜,將其作為柔性應(yīng)變生物傳感器。該復(fù)合薄膜顯示出較強的機械強度(50.62 MPa)和高靈敏度(測量系數(shù)為11.467),利用干鑄和浸涂技術(shù)控制CNC?PANI填充物的排列,可調(diào)整其傳感能力。該方法在可穿戴電子學(xué)、人造皮膚電子學(xué)和機器人制造領(lǐng)域有著潛在的應(yīng)用價值。Chowdhury等[22]研究了PVA/CNC復(fù)合膜的熱導(dǎo)率,與常用于柔性電子器件的塑料薄膜相比,CNC/PVA復(fù)合薄膜的導(dǎo)熱系數(shù)提高了4~14倍,同時表現(xiàn)出優(yōu)越的局部熱點散熱能力,為CNC/PVA復(fù)合膜在柔性電子器熱管理中的潛在應(yīng)用提供了基礎(chǔ)。Lam等[23]將甘蔗渣中提取的CNC與PVA合成組織支架,利用CNC固有的剛性和優(yōu)異的生物兼容性增強了PVA材料的強度、彈性和保水性。該支架無細胞毒性,與人體皮膚細胞有良好的黏附性,表明PVA/CNC支架在生物醫(yī)學(xué)領(lǐng)域具有研究價值。
研究CNC的尺寸和形態(tài),以及交聯(lián)劑和成膜工藝,對提高PVA/CNC復(fù)合薄膜的力學(xué)性能、耐水性、熱穩(wěn)定性、阻隔性等具有理論參考價值,對拓寬PVA/CNC復(fù)合薄膜應(yīng)用領(lǐng)域具有重要意義。
表1 PVA/CNC材料應(yīng)用領(lǐng)域
Tab.1 Application fields of PVA/CNC materials
通過分離植物、藻類、海洋動物及細菌等,即可得到CNC。通常,CNC的長度為100~750 nm,直徑為2~25 nm,呈棒狀或針狀結(jié)構(gòu)。根據(jù)來源和制備方法的不同,CNC的尺寸、形態(tài)和結(jié)晶度有著顯著差異,進而會影響其增強、補強效果[24-25]。
酸水解天然纖維素通過斷裂纖維素分子鏈中無定型區(qū)的葡萄糖單元間β?1,4糖苷鍵制備CNC,結(jié)晶區(qū)排列緊密有序,不易被酸催化降解,進而制得結(jié)晶度較高的CNC。酸解時間越長,則CNC的尺寸越小,形態(tài)可由棒狀結(jié)構(gòu)轉(zhuǎn)變?yōu)榍驙罱Y(jié)構(gòu)。當(dāng)無定形區(qū)被降解時,CNC的結(jié)晶度得到提高[26]。經(jīng)硫酸水解后,CNC具有大量羥基和磺酸基的功能化表面,可與PVA分子鏈上的羥基形成強烈的分子間氫鍵作用,這會提高CNC在PVA基體中的分散性,進而改善PVA/CNC復(fù)合薄膜的力學(xué)性能。Kassab等[27]通過硫酸水解得到了CNC、纖維素納米纖維CNF和纖維素微纖維CMF。CNC和CNF相較于CMF,對PVA薄膜的增強效果更好,PVA/CNC15(酸解15 min)復(fù)合薄膜的拉伸強度和斷裂伸長率相較于PVA薄膜,分別提高了約26.3%和12.7%,PVA/CNF復(fù)合薄膜的拉伸強度和斷裂伸長率分別提高了約48.6%和33.8%,PVA/CMF的拉伸強度和斷裂伸長率分別降低了約20.8%和67.0%。這是由于CNC和CNF的尺寸更小、長徑比更高,導(dǎo)致PVA大分子鏈與納米級纖維之間的分散性良好,且產(chǎn)生了較強的界面相互作用,進而使PVA/CNC、PVA/CNF復(fù)合薄膜的力學(xué)性能得到顯著改善。微米級尺寸的CMF在PVA基體中發(fā)生了團聚現(xiàn)象,導(dǎo)致PVA/CMF復(fù)合薄膜的力學(xué)性能下降。Kassab等[28]對比研究了不同水解時間的CNC對PVA的增強效果,水解15 min和30 min后的CNC均呈針狀結(jié)構(gòu),CNC15的平均直徑和長度分別為(9±3)nm和(354±101)nm,CNC30的平均直徑和長度分別為(5±2)nm和(329±98)nm。尺寸較小的CNC30在PVA基體中分散得更均勻,且其結(jié)晶度比CNC15的結(jié)晶度約高12%,對PVA薄膜力學(xué)性能的影響較大。當(dāng)CNC15的質(zhì)量分數(shù)為8%時,其彈性模量和拉伸強度分別增加了約107%和78%。當(dāng)CNC30的質(zhì)量分數(shù)為5%和8%時,PVA/CNC30復(fù)合薄膜較PVA薄膜的最大應(yīng)變分別降低了約29%和34%。這是由于剛性納米顆粒CNC的硬化效應(yīng),導(dǎo)致局部應(yīng)力集中,隨著CNC含量的增加,最大應(yīng)變逐漸降低。在類似研究中,酸解45 min后的CNC45呈棒狀結(jié)構(gòu),直徑和長度分別為(20±5)nm和(290±20)nm,相較于水解300 min后呈球狀的CNC300,CNC45對PVA/CNC復(fù)合薄膜的綜合性能的改善效果較好。當(dāng)CNC45的質(zhì)量分數(shù)為5%時,復(fù)合薄膜的吸水率相較于PVA薄膜的下降了約25.32%,拉伸強度提高了約168%。一方面,CNC45與PVA形成的分子間氫鍵作用,減少了PVA鏈上游離羥基與水分子的結(jié)合,降低了復(fù)合薄膜的吸水性,促進了復(fù)合薄膜的結(jié)晶,提高了復(fù)合薄膜的力學(xué)性能。另一方面,CNC45的剛性特性也使其在PVA基體中有著顯著的增強、補強效果,顯著提高了PVA/CNC復(fù)合薄膜的拉伸強度[29]。Xu等[30]采用酶解法分離出平均直徑為30 nm的球狀結(jié)構(gòu)SCNC,以及長度為400~500 nm、寬度為20 nm的棒狀結(jié)構(gòu)RCNC。長徑比較大的RCNC在PVA基體內(nèi)部形成了大量的橋鍵網(wǎng)絡(luò)結(jié)構(gòu),對PVA薄膜力學(xué)性能的改善效果更加突出。當(dāng)RCNC的質(zhì)量分數(shù)為1.0%時,PVA/RCNC復(fù)合薄膜的拉伸強度和彈性模量分別比PVA薄膜的約高100.62%和120.97%。當(dāng)RCNC的質(zhì)量分數(shù)達到2%時,由于棒狀結(jié)構(gòu)RCNC發(fā)生了團聚現(xiàn)象,PVA/RCNC復(fù)合薄膜的力學(xué)性能反而下降。與RCNC相比,尺寸較小的SCNC在PVA基體中的分散性能更好。當(dāng)SCNC的質(zhì)量分數(shù)為2%時,PVA/SCNC復(fù)合薄膜的拉伸強度和彈性模量達到最大值,分別比PVA薄膜的提高了約69.88%和38.92%??偨Y(jié)了不同形貌CNC對復(fù)合薄膜性能的影響,見表2。
CNC在PVA基體中的不均勻分散導(dǎo)致CNC發(fā)生了聚集,使得復(fù)合薄膜表面發(fā)生了應(yīng)力集中現(xiàn)象,嚴重影響了CNC對PVA薄膜物的增強、補強效果。為了改善CNC在PVA基體中的分散性,可采用物理、化學(xué)及生物法對其進行改性,通過引入穩(wěn)定電荷,或?qū)NC表面分子進行修飾,生成新的基團,以改善CNC的表面極性,提高CNC與PVA間產(chǎn)生氫鍵的能力,從而改善CNC的分散性。其中,化學(xué)改性方法具有反應(yīng)快、取代度高等優(yōu)點,改性后CNC的穩(wěn)定性、分散性好,可見化學(xué)改性方法是一種優(yōu)異的CNC改性方法,常見的方法有酯化改性、接枝共聚改性等[31-32]。
酯化改性利用有機酸或無機含氧酸與CNC表面游離羥基發(fā)生脫水生成酯的化學(xué)反應(yīng),經(jīng)酯化改性后CNC的羥基數(shù)量減少、結(jié)晶度增加,其表面呈現(xiàn)疏水性,在溶液中的分散性得到提高。Yang等[33]研究了CNC與通過檸檬酸改性后的纖維素納米晶體mCNC對PVA薄膜的增強效果,與CNC相比,mCNC的比表面積較大,能夠與PVA產(chǎn)生較強的氫鍵作用,從而增加復(fù)合薄膜的力學(xué)性能。通過掃描電鏡未觀察到復(fù)合薄膜表面出現(xiàn)團聚及分離相,因此表明mCNC的分散性良好。未經(jīng)改性CNC的含量較高時,易發(fā)生團聚,分散性較差,這嚴重影響了PVA/CNC復(fù)合薄膜的柔韌性,而mCNC對復(fù)合薄膜柔韌性的影響較小。當(dāng)CNC和mCNC的質(zhì)量分數(shù)為10%時,PVA/mCNC復(fù)合薄膜的斷裂伸長率較PVA/CNC復(fù)合薄膜的提高了約67%,表明分散性能良好的mCNC在改善PVA/CNC復(fù)合薄膜柔韌性方面具有良好效果。與PVA薄膜相比,PVA/mCNC復(fù)合薄膜的拉伸強度和彈性模量分別提高了約48.6%和115.8%,這也表明mCNC在增強、補強PVA/CNC復(fù)合薄膜的力學(xué)性能方面具有積極的作用。此外,mCNC的結(jié)晶度較高,水分子難以進入結(jié)晶區(qū),導(dǎo)致mCNC增強、補強PVA薄膜的耐水性能得到顯著提高,相較于PVA/CNC復(fù)合薄膜,PVA/mCNC復(fù)合薄膜的水接觸角提高了約19%。
表2 不同形貌CNC對復(fù)合薄膜性能的影響
Tab.2 Effect of CNC with different morphologies on properties of composite films
接枝共聚改性通過引入其他聚合物的方法,改善CNC與PVA的互溶性,從而提高CNC在PVA基體中的分散性。Li等[34]利用聚丙烯酰胺接枝纖維素納米晶(CNC?g?PAM)改性PVA,通過掃描電鏡與透射電鏡觀察到CNC在PVA基體中的分散性良好,無團聚現(xiàn)象發(fā)生。這是因為PAM與PVA之間形成的分子間氫鍵作用有助于提高CNC在PVA基體中的分散性,隨著CNC?g?PAM含量的增加,復(fù)合薄膜的彈性模量得到顯著提高。Wang等[35]以乳酸(LA)為連接分子,將離子液體(IL)[VBIm][BF4]接枝到硫酸水解的CNC表面,在水相介質(zhì)中成功制備了陽離子化的CNC(CNC?LA?IL),與PVA共混制備得到了PVA/CNC?LA?IL納米復(fù)合膜。研究表明,離子液體的阻塞效應(yīng)有效減少了CNC分子間氫鍵的數(shù)量,提高了CNC在PVA基體中的分散性能。接枝在CNC表面的[VBIm]+與游離的[BF4]?分別與PVA的羥基氧和質(zhì)子形成了離子相互作用,LA的羰基與PVA的羥基形成了分子間氫鍵作用,增強了CNC?LA?IL與PVA之間的界面相互作用力,提高了PVA/CNC? LA?IL納米復(fù)合薄膜的力學(xué)性能。與純PVA薄膜相比,PVA/CNC?LA?IL納米復(fù)合膜的拉伸強度和韌性分別提高了約92%和166%。
化學(xué)交聯(lián)通過交聯(lián)劑與PVA和CNC之間形成化學(xué)鍵的方式,得到了致密穩(wěn)定的三維交聯(lián)網(wǎng)絡(luò)結(jié)構(gòu),減小了PVA/CNC復(fù)合薄膜在水中的溶解度,有效提高了其熱穩(wěn)定性、力學(xué)性能和耐水性[36]。常用的化學(xué)交聯(lián)劑有醛、酸酐、羧酸等,其中醛類交聯(lián)劑因交聯(lián)度高而被廣泛應(yīng)用。戊二醛(GD)是常見的醛類交聯(lián)劑,在PVA/CNC共混體系中,戊二醛與PVA/CNC的羥基發(fā)生縮醛反應(yīng),形成了致密的交聯(lián)網(wǎng)絡(luò)結(jié)構(gòu),達到了增強復(fù)合薄膜力學(xué)性能和耐水性的目的[37]。Yang等[38]利用GD交聯(lián)PVA/CNC/木質(zhì)素納米顆粒(LNP)制備了納米復(fù)合薄膜,CNC?LNP與PVA之間的氫鍵作用和GD的交聯(lián)作用共同抑制了PVA分子鏈的運動,形成了穩(wěn)定的交聯(lián)網(wǎng)絡(luò)結(jié)構(gòu),PVA/CNC/LNP復(fù)合薄膜的熱穩(wěn)定性、耐水性和拉伸強度得到顯著提高。
雖然醛類交聯(lián)劑能增強薄膜的力學(xué)性能、耐水性和熱穩(wěn)定性,但此類交聯(lián)劑具有一定的潛在毒性。無毒且安全性良好的酸或酸酐可與PVA形成酯鍵,減少PVA分子鏈上羥基的數(shù)量,并形成穩(wěn)定的交聯(lián)網(wǎng)絡(luò)結(jié)構(gòu),減小PVA薄膜在水中的溶解度,增強復(fù)合薄膜的耐水性和力學(xué)性能[39]。Song等[40]以馬來酸酐(MAH)為交聯(lián)劑,制備了結(jié)構(gòu)穩(wěn)定的MAH交聯(lián)PVA/CNC復(fù)合薄膜,與PVA薄膜相比,交聯(lián)PVA/CNC復(fù)合薄膜的熱穩(wěn)定性和拉伸強度分別提高了約30.4%和30.36%,吸水率降低了約44.9%。這表明交聯(lián)對提高PVA/CNC復(fù)合薄膜在高濕度環(huán)境下的應(yīng)用有著積極的影響。Shalom等[41]研究了多元羧酸1,2,3,4?丁烷四羧酸(BTCA)作為交聯(lián)劑對PVA/CNC復(fù)合薄膜物理、力學(xué)性能的改善效果,交聯(lián)極大地增加了PVA/CNC復(fù)合薄膜的耐水性和力學(xué)性能。當(dāng)相對濕度為50%時,與未交聯(lián)的PVA薄膜相比,交聯(lián)PVA/CNC復(fù)合薄膜的拉伸強度和韌性分別提高了約29.3%和262%,這表明交聯(lián)可有效增強PVA/CNC復(fù)合薄膜的力學(xué)強度和韌性。在水中浸泡12 h后,與PVA薄膜相比,交聯(lián)PVA/CNC復(fù)合薄膜的吸水率降低了約370%,表現(xiàn)出優(yōu)異的耐水性能。洪錚錚等[42]研究了聚丙烯酸(PAA)對PVA/CNC復(fù)合薄膜物理、力學(xué)性能的影響?;邗セ宦?lián)和CNC的高比表面積,增大了PVA/CNC/PAA復(fù)合薄膜的氫鍵和范德華力作用,在相對濕度為0%時,與PVA薄膜相比,交聯(lián)PVA/CNC/PAA復(fù)合薄膜的拉伸強度和斷裂伸長率分別提高了約11.6%和42.4%。在相對濕度為100%時,PVA/CNC/PAA復(fù)合薄膜的斷裂伸長率相較于 PVA薄膜,提高了約184.2%,這證明PAA能夠顯著改善PVA/CNC復(fù)合薄膜在高濕環(huán)境下的機械強度和韌性。
流延成膜法是一種廣泛應(yīng)用于制備均一高分子共混體系復(fù)合薄膜的方法,可通過將CNC懸浮液與PVA溶液在一定條件下充分攪拌混合,在模具上澆鑄、干燥制備CNC/PVA復(fù)合薄膜[43]。Dey等[44]采用流延成膜法制備了厚度為0.1 mm的PVA/CNC復(fù)合薄膜,當(dāng)CNC與PVA的質(zhì)量比為1∶4時,制備的復(fù)合薄膜結(jié)構(gòu)均勻、致密,物理性能最佳,拉伸強度和斷裂伸長率較PVA薄膜分別增加了約50%和62.9%。Li等[45]在PVA?co?PE納米纖維懸浮液中加入CNC,在環(huán)氧樹脂基體上流延成膜,得到厚度約為90 μm的CNC/PVA?co?PE復(fù)合薄膜,該薄膜表面平整光滑,其最高透光率達到91.2%,表現(xiàn)出良好的透明性。當(dāng)CNC的質(zhì)量分數(shù)為2%時,CNC/PVA? co?PE復(fù)合薄膜的拉伸強度提高到PVA?co?PE復(fù)合薄膜的近1.7倍,說明CNC對復(fù)合薄膜的機械強度具有明顯的改善作用。Nassima等[46]將CNC、氧化石墨烯納米片(GON)與PVA共混,采用流延成膜法制備了PVA/CNC/GON復(fù)合薄膜,成膜表面均勻平整,結(jié)構(gòu)致密穩(wěn)定,與PVA薄膜相比,PVA/CNC/GON復(fù)合薄膜的拉伸強度、韌性和彈性模量分別提高了約124%、159%、320%。
采用流延成膜法制備PVA/CNC復(fù)合薄膜,操作相對簡單,該膜可用做包裝膜、保護膜和防護膜等。雖然流延成膜法有利于PVA與CNC的均勻混合,能有效提高PVA/CNC復(fù)合薄膜的力學(xué)性能,但該法對溶液的流動性要求較高,且需注意控制材料的厚度和干燥過程,在操作時需要注意雜質(zhì)污染和成膜不均勻等情況[47]。
靜電紡絲法通過噴涂技術(shù)制備厚度均勻的PVA/CNC復(fù)合薄膜,具有流延成膜法無法比擬的優(yōu)點,如成膜快、工藝可控等,且能改變復(fù)合薄膜的滲透性和導(dǎo)熱性等,是一種通過紡絲纖維均勻緊密堆積的成膜方法。靜電紡絲法能夠直接、連續(xù)地制備PVA纖維,得到具有高長徑比、高比表面積和多孔結(jié)構(gòu)等特點的纖維[48]。CNC的添加有利于提高PVA靜電紡絲纖維材料的力學(xué)性能,尤其是硫酸水解后的CNC表面帶有負電荷,在紡絲中高電荷密度可增加噴射流上的靜電壓,克服聚合物溶液的表面張力,形成噴射細流,固化后得到均勻纖細且力學(xué)性能良好的PVA/CNC納米復(fù)合纖維[49-51]。此外,在電場力的作用下,CNC在PVA基體中可有序整齊地排列,由靜電紡絲法制備的PVA/CNC復(fù)合薄膜的結(jié)構(gòu)更加致密穩(wěn)定,可有效提高PVA/CNC復(fù)合薄膜的物理、力學(xué)性能[52]。Park等[53]通過靜電紡絲法制備了厚度約為50 μm的PVA/CNC復(fù)合薄膜,納米紡絲纖維的直徑為120~411 nm,通過TEM觀察到寬度為(7±2)nm,長度為(300±10)nm的CNC納米粒子在纖維中均勻分散,PVA/CNC納米紡絲纖維排列整齊,PVA/CNC復(fù)合薄膜的彈性模量和拉伸強度較PVA薄膜最大提高了約83%和52.3%。基于CNC與PVA之間的氫鍵作用,PVA/CNC復(fù)合薄膜的骨架剛度增加,導(dǎo)熱率提高到PVA靜電紡絲薄膜的近3.5倍。Huan等[54]采用靜電紡絲法制備了直徑約為200 nm的PVA/CNC納米紡絲纖維堆積成膜,對比了PVA薄膜和PVA/CNC靜電紡絲復(fù)合薄膜的力學(xué)性能,研究結(jié)果表明,隨著CNC濃度的增加,成膜纖維的排列由松散堆積逐漸轉(zhuǎn)變?yōu)榫o密排列,當(dāng)CNC的質(zhì)量分數(shù)為20%時,PVA/CNC靜電紡絲復(fù)合薄膜的拉伸強度較PVA薄膜提高了約140%。
采用靜電紡絲法制備PVA/CNC復(fù)合薄膜,可有效提高其機械強度,并可通過調(diào)節(jié)成膜厚度、孔隙率、紡絲纖維的排列方式、纖維直徑等相關(guān)參數(shù),以及添加抗菌劑、包埋酶制劑等方式對PVA/CNC靜電紡絲復(fù)合薄膜進行功能化修飾,開發(fā)的PVA/CNC靜電紡絲復(fù)合薄膜在包裝材料、過濾材料及傳感器等方面得到廣泛應(yīng)用[55-57]。然而,采用靜電紡絲法制備的PVA/CNC復(fù)合薄膜同樣會受到諸多因素的影響,例如PVA/CNC紡絲液的黏度、導(dǎo)電率和表面張力等。除此之外,電壓、噴射距離、溫度、濕度、氣流等變量對PVA/CNC復(fù)合薄膜的性能也有顯著影響[58-59]。
相較于靜電紡絲法,層層自組裝法制備的薄膜受外因的影響較小,可通過構(gòu)造多層自組裝結(jié)構(gòu)、調(diào)整自組裝層厚度及排列方式等途徑提高PVA/CNC復(fù)合薄膜的力學(xué)性能。層層自組裝法是基于逐層交替沉積而形成多層聚合物的方法,具有多層結(jié)構(gòu)形貌和多層界面效應(yīng)的優(yōu)點,不僅可以控制薄膜的厚度和結(jié)構(gòu),還可以通過引入納米材料、生物大分子和導(dǎo)電聚合物等方法改善薄膜的物理、力學(xué)性能[60-61]。CNC與PVA之間可通過氫鍵作用自組裝成相互連接的多層薄膜結(jié)構(gòu),進而增加PVA/CNC復(fù)合薄膜的力學(xué)性能和氣體阻隔性能[62]。Ogunsona等[63]采用層層自組裝法制備了PVA/CNC復(fù)合薄膜,利用CNC與PVA間的氫鍵作用構(gòu)建了多層復(fù)合薄膜結(jié)構(gòu),通過分子間氫鍵形成厚度約為23 μm的束狀網(wǎng)絡(luò)結(jié)構(gòu)的CNC層,可比PVA層承受更大的應(yīng)力作用。與流延成膜相比,層層自組裝的PVA/CNC復(fù)合薄膜的拉伸強度和彈性模量得到大幅提高,當(dāng)CNC的質(zhì)量分數(shù)為10%時,三層結(jié)構(gòu)的PVA/CNC復(fù)合薄膜(PCP結(jié)構(gòu))的彈性模量和拉伸強度分別增加了約2 300%和415%,且氧氣滲透被完全阻斷,表明多層結(jié)構(gòu)的PVA/CNC復(fù)合薄膜的力學(xué)性能和氣體阻隔性能得到顯著提升。
由于層層自組裝法制備的PVA/CNC復(fù)合薄膜主要依靠PVA與CNC之間的氫鍵作用,因而存在穩(wěn)定性不足的問題,且操作耗時較長,成膜厚度也有一定的局限性。不過,采用層層自組裝法制備的PVA/CNC復(fù)合薄膜具有多層結(jié)構(gòu)和多界面效應(yīng)等特點,有利于改善復(fù)合薄膜的機械強度、滲透效果和導(dǎo)電能力,在食品包裝、藥物緩釋、選擇性滲透薄膜、生物傳感器等領(lǐng)域應(yīng)用廣泛[64-67]。
總結(jié)了不同成膜方式對復(fù)合薄膜性能的影響因素及優(yōu)缺點,如表3所示。不同成膜方式對復(fù)合薄膜的結(jié)構(gòu)及性能的影響差別較大,可根據(jù)實際應(yīng)用需要選擇相應(yīng)的成膜方式。
表3 PVA/CNC復(fù)合薄膜成膜方式及其優(yōu)缺點
Tab.3 Forming method of PVA/CNC composite films and its advantages and disadvantages
PVA是一種具有良好成膜性、力學(xué)性能、生物相容性的生物可降解材料,將CNC與PVA共混制備復(fù)合薄膜,可以改善PVA遇水易溶脹的缺陷,提升其耐水性、物理性能、力學(xué)性能,滿足實際應(yīng)用中的不同需求。通過研究CNC的形貌,CNC在PVA基體中的分散情況,以及化學(xué)交聯(lián)改性、成膜工藝等,可為改善PVA/CNC復(fù)合薄膜的力學(xué)性能、氣體阻隔性、耐熱性等提供研究思路,拓寬PVA/CNC復(fù)合薄膜的功能,并推動其在諸多領(lǐng)域的應(yīng)用。目前,針對PVA/CNC復(fù)合薄膜的研究主要集中于對合成途徑和改性方法的研究,未來可嘗試研究多種因素的協(xié)同效應(yīng)對PVA/CNC復(fù)合薄膜物理、力學(xué)性能的影響,關(guān)注復(fù)合薄膜制備過程的環(huán)境污染和資源過度消耗等問題,評估PVA/CNC復(fù)合薄膜的降解能力和降解機理,進一步提高PVA/CNC復(fù)合薄膜的綜合使用性能。
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Research Status of Properties of CNC Reinforced PVA Films
LI Huia,TIAN Jia-yaoa,PANG Shan-shana,GONG Guo-lib
(a. School of Art and Design, b. School of Food and Bioengineering, Shaanxi University of Science & Technology, Xi'an 710021, China)
The work aims to review research on the enhancement of the physical properties of PVA films by using nanocellulose crystal (CNC) as the reinforcing agent, improve the research on physical properties of PVA films, so as to provide reference for the further development and application of PVA film materials. In this work, through the collection and sorting of relevant literature, the application progress of PVA/CNC composite film was described. The progress of improving the physical properties of PVA/CNC film by the morphology characteristics, chemical modification and film forming method of CNC were introduced. The effects of CNC dispersion, crosslinking agent and film forming conditions on improving the physical properties of PVA/CNC composite films were reviewed. By increasing the dispersion of CNC in PVA matrix and selecting corresponding film forming methods for different uses, the mechanical properties, barrier properties and water resistance of PVA film can be effectively improved, thus the use value of PVA film can be improved.
polyvinyl alcohol; cellulose nanocrystals; composite films; physical property
TQ325.9
A
1001-3563(2023)03-0023-09
10.19554/j.cnki.1001-3563.2023.03.004
2022?05?27
陜西省科技廳重點項目(2019NY?194);陜西省西安市未央?yún)^(qū)科技計劃(202038);陜西省重點研發(fā)計劃(2021NY?124)
李慧(1976—),女,博士,副教授,主要研究方向為高分子功能膜材料。
責(zé)任編輯:彭颋