染整設(shè)備

過去五年，印染機(jī)械技術(shù)進(jìn)步的特點(diǎn)和主要特征大致可以簡單概括為：自動(dòng)化和數(shù)字化；控制技術(shù)在設(shè)備上的應(yīng)用為節(jié)能減排提供了技術(shù)保障；高效短流程印染設(shè)備更加迎合市場需求；隨著市場面料結(jié)構(gòu)的改變，針織物所占比重逐漸增加，連續(xù)式針織物前處理設(shè)備逐漸展現(xiàn)其優(yōu)勢；配備數(shù)字化能耗監(jiān)控系統(tǒng)和余熱回收系統(tǒng)的雙層節(jié)能熱拉風(fēng)拉幅定形機(jī)研制成功實(shí)現(xiàn)批量生產(chǎn)，顯著提高了生產(chǎn)效率和能源利用效率等方面。比如，全模式染色機(jī)可在同一臺(tái)染色機(jī)中滿足氣流霧化染色、氣液分流染色、溢流染色全模式超低浴比染色，并且可根據(jù)具體生產(chǎn)需要多組染色單元同時(shí)對(duì)多組織物進(jìn)行染色，提高了設(shè)備產(chǎn)品適應(yīng)性和生產(chǎn)效率，降低了能耗；起剪燙后整理數(shù)控成套裝備可通過數(shù)控、多目標(biāo)優(yōu)化、產(chǎn)品模塊化設(shè)計(jì)，將絨類織物后整理生產(chǎn)線中起毛機(jī)、梳毛機(jī)、剪毛機(jī)、磨毛機(jī)、燙光機(jī)等單機(jī)實(shí)現(xiàn)數(shù)控集成及同步聯(lián)動(dòng)控制。

過去五年，針織物連續(xù)濕處理設(shè)備與工藝逐漸被用戶接受，設(shè)備制造企業(yè)不斷對(duì)機(jī)器進(jìn)行改進(jìn)，大量應(yīng)用數(shù)控技術(shù)，設(shè)備流程逐步完善，使這類產(chǎn)品的銷售量逐年上升；采用連續(xù)式設(shè)備對(duì)針織物進(jìn)行處理具有節(jié)水、高效和降低布面損傷風(fēng)險(xiǎn)的優(yōu)勢，已被很多針織企業(yè)了解，近幾年這類設(shè)備的銷量也在持續(xù)上升。

間歇式染色機(jī)大量用于針織物和化纖織物的染色和水洗，工藝成熟，面料產(chǎn)品質(zhì)量好，節(jié)水是這類設(shè)備發(fā)展的主線。國產(chǎn)氣流染色機(jī)基本采用單風(fēng)機(jī)集中供風(fēng)、組合噴頭的結(jié)構(gòu)形式，使風(fēng)機(jī)能耗明顯降低，同時(shí)染色浴比維持在較低水平，染色階段用水節(jié)能減排仍是印染機(jī)械技術(shù)發(fā)展的主線，數(shù)控技術(shù)的應(yīng)用將大大推動(dòng)印染行業(yè)實(shí)現(xiàn)清潔生產(chǎn)。

此外，數(shù)碼噴墨印花作為新型印花方式在疫情之下充分體現(xiàn)出了其“小批量、快速反應(yīng)”的優(yōu)勢，生產(chǎn)組織靈活，用工少，相對(duì)其他行業(yè)受疫情沖擊較小，為印花行業(yè)帶來了新的市場增長點(diǎn)和轉(zhuǎn)型升級(jí)的機(jī)遇。據(jù)紡機(jī)協(xié)會(huì)調(diào)研統(tǒng)計(jì)，數(shù)碼直噴印花和高速轉(zhuǎn)移印花機(jī)市場增長較快，近5年保持逐年增長態(tài)勢。

In the past five years， the main characteristics of printing and dyeing machinery technological progress can be simply described as automation， digitalization.The application of control technology in equipment provides technical support for energy saving and emission reduction. High-efficiency shortprocess printing and dyeing equipment better meets market demand； With the change of fabric structure in the market， the proportion of knitted fabrics gradually increases， and the continuous knitted fabric pre-processing equipment gradually shows its advantages； The double-layer energy-saving hotair tentering and setting machine equipped with digital energy consumption monitoring system and waste heat recovery system has been successfully developed to realize batch production， which significantly improves the efficiency of production and energy utilization. For example， full-mode dyeing machine not only can meet airflow atomization dyeing， gasliquid split dyeing and overflow dyeing all-mode ultralow bath ratio dyeing in a dyeing machine， but also can dye multiple tissues at the same time with multiple dye units according to the specific production requirements， which improves the adaptability and production efficiency of equipment products and reduces energy consumption. Through numerical control of multi-objective optimization and product modular design， full-set of digital control equipment for raising， shearing， ironing and finishing can realize the single-machine numerical control integration and synchronous linkage control of the raising machine， carding machine， shearing machine， sanding machine and natural luster fininshing machine in the cashmere fabric finishing production line.

In the past years， equipment and technology of contious wet processing in knitted fabric has gradually recieved by customers. Equipment manufacturing enterprises continue to improve machines， apply a large number of numerical control technology， and gradually improve equipment processes， which makes the sales volume of such products increase year by year. Using continuous equipment to treat knitted fabrics has the advantages of saving water， high efficiency and reducing the risk of fabric damage， which has been known by many knitting enterprises. In recent years， the sales volume of this kind of equipment has been increasing continuously.

Intermittent dyeing machines are widely used for dyeing and washing knitted and chemical fiber fabrics. The technology is mature and the quality of fabric products is good. Water saving is the main line of this kind of equipment development. Domestic air-flow dyeing machines basically adopt the structure of single blower for centralized air supply and combined nozzles， which significantly reduces the energy consumption of blowers and keeps the dyeing bath ratio at a low level. Energy saving and emission reduction of water in dyeing stage is still important of technical development in printing and dyeing machinery. The application of numerical control technology will greatly promote cleaner production in printing and dyeing industry.

In addition， as a new printing methods， under the pandemic， digital ink jet printing fully showed its advantages of small batch and quick response. Flexible production management， less labor and less impact subjected by pandemic provide new market increasing point and challenges to transformation and upgrading. According to the statistics of Textile Machinery Association， the market of digital direct ink jet and high speed transfer ink jet is quite fast， which keeps increasing trend in the past 5 years.

應(yīng)用案例 Application cases

華紡股份有限公司

目前華紡股份有限公司運(yùn)行中的智能化印染車間1個(gè)，含印花生產(chǎn)線26條，運(yùn)行中的印染智能化車間是國家工信部和中國紡聯(lián)行業(yè)智能印染示范試點(diǎn)車間，實(shí)現(xiàn)了印染設(shè)備的全面互聯(lián)與控制、印染工藝的全面監(jiān)控、染化料的智能精準(zhǔn)配送以及數(shù)字化排產(chǎn)。在建的全面智能化印染車間2個(gè)，含生產(chǎn)線16條，項(xiàng)目建成后，預(yù)計(jì)年產(chǎn)高檔印染面料1.44億米（其中服裝面料9600萬米，家紡面料4800萬米）。

作為印染成套設(shè)備智能化生產(chǎn)線企業(yè)，公司在實(shí)現(xiàn)智能化生產(chǎn)，有以下重大提升和改變：優(yōu)化工藝執(zhí)行，保障質(zhì)量穩(wěn)定；染化料助劑智能精準(zhǔn)配送，保證精確執(zhí)行提高了效率；過程狀態(tài)全面記錄自動(dòng)干預(yù)，綠色生產(chǎn)透明可控；促進(jìn)管理變革，全面價(jià)值提升；高速高效、聯(lián)機(jī)運(yùn)行。

智能化的應(yīng)用為公司實(shí)現(xiàn)了多方面提升：品質(zhì)提升——平均降低返修率5%～10%；生產(chǎn)效率提升——平均生產(chǎn)效率增加20%；庫存減少——平均減少10%～20%；生產(chǎn)周期縮短——平均縮短20%；在制品流轉(zhuǎn)加快——平均在制品降低50%；勞動(dòng)力節(jié)約——平均作業(yè)效率提升20%（節(jié)約用工40%以上）；設(shè)備故障診斷正確率≥95%；產(chǎn)品一次準(zhǔn)確率≥92%；單位產(chǎn)品平均能耗（折合標(biāo)煤）降低20%、水耗降低30%。

Huafang Co.， Ltd.

At present， there is one intelligent printing and dyeing workshop in operation in Huafang Co.， Ltd.， including 26 printing production lines. The intelligent printing and dyeing workshop in operation is an intelligent printing and dyeing demonstration pilot workshop of the Ministry of Industry and Information Technology and China National Textile and Apparel Association， which has realized the comprehensive interconnection and control of printing and dyeing equipment， printing and dyeing process， the intelligent and accurate distribution of dyes and chemicals and the digital production scheduling. There are 2 comprehensive intelligent printing and dyeing workshops under construction， including 16 production lines. After the completion of the project， it is estimated that the annual output of high-end printing and dyeing fabrics will be 144 million meters （including 96 million meters of clothing fabrics and 48 million meters of home textile fabrics）.

As printing and dyeing full-set equipment intelligent production line enterprise， the company has the following major improvements and changes： optimazing process execution and ensuring stable quality； Accurate distribution od gye chemicals sdditives ensures execution and improve efficiency； The process state is fully recorded and automatically intervened， and the production process is transparent and controllable； Promoting management reform and enhancing overall value，which leads high-speed， high efficiency and online operation.

The intelligent application has improved the company in many aspects： Quality improvement-reducing the repair rate by 5%-10% on average； Increased production efficiency-average production efficiency increased by 20%； Inventory reduction-an average reduction of 10%-20%； The production cycle is shortened-an average of 20%； The circulation of unfinished products is accelerated-the average unfinished products is reduced by 50%； Labor saving-the average operation efficiency is increased by 20% （saving labor by more than 40%）； Correct rate of equipment fault diagnosis ≥ 95%； Once accuracy of the product is ≥ 92%； Average energy consumption per unit product （equivalent to coal standard） is reduced by 20%， and water consumption is reduced by 30%.

立信CHTC Fongs

迎難而上 譜寫新篇

2021年6月12日～16日，恒天立信集團(tuán)將在染整館H6館D04號(hào)展臺(tái)，向全球客戶展示集團(tuán)最新的染整設(shè)備及智能制造染整方案；在紗線館H8館D33號(hào)展臺(tái)，展示紗線處理技術(shù)。雙展臺(tái)總面積達(dá)751平方米。

此次隨行參與的集團(tuán)品牌涵蓋：立信染整、特恩、高樂、立信門富士和紗力拉。展示的內(nèi)容包括：FONGS立信染整高溫筒子紗染色機(jī)ENERWIN、THEN特恩混合功能高溫染色機(jī)AHY、GOLLER高樂梭織及針織布用水洗單元 CYCLONA MODUL和MONFONGS立信門富士高效節(jié)能型定型機(jī)MONFONGS 888 TwinAir。

近兩年來，新冠疫情肆虐全球，給世界經(jīng)濟(jì)帶去前所未有的沖擊。在國內(nèi)疫情防控較好，而國際諸多地區(qū)疫情反復(fù)的背景下恒天立信秉承“信心、協(xié)同、改變、圓夢(mèng)”的信念，經(jīng)歷重重考驗(yàn)，于2020年底，順利平穩(wěn)的搬遷至中山廠區(qū)，實(shí)現(xiàn)無縫的產(chǎn)能轉(zhuǎn)移！集團(tuán)研發(fā)團(tuán)隊(duì)潛心研究，于此次展會(huì)隆重推出最新研發(fā)成果，給染整行業(yè)注入強(qiáng)而有力的支持和信心！

恒天立信集團(tuán)將以智能制造、全面創(chuàng)新的舞臺(tái)迎接全球到訪者，向客戶集中展示集團(tuán)最新研發(fā)成果和設(shè)計(jì)制造理念。除了實(shí)物展示以外， 今年我們投入了大量資源以虛擬實(shí)景VR技術(shù)在展臺(tái)上呈現(xiàn)恒天立信引以為傲的一站式染整一條線染廠情景，從織物染色前處理，染色以至染色后整理及染廠自動(dòng)化智能設(shè)備都能一一飽覽，相信會(huì)給客戶帶來耳目一新的感覺。歡迎全球客戶蒞臨觀摩指導(dǎo)， 與公司共同探討恒天立信所提供的綠色環(huán)保、智能化的一站式可持續(xù)染整解決方案！

立信染整 FONG

高溫筒子紗染色機(jī) ENERWIN

全新研發(fā)的高溫筒子紗染色機(jī)ENERWIN，標(biāo)榜節(jié)能減耗，采用雙向染液交替循環(huán)的設(shè)計(jì)，優(yōu)化了染液一般在染缸內(nèi)的循環(huán)路線，染色過程中的耗電量、耗水量能大大減低。新規(guī)劃的染液路線使染色時(shí)主泵流量需求減少，相比起立信上一代筒子紗染色機(jī)ALLWIN，ENERWIN在同一染色載量但配置較低功率的主泵的情況下，染色效果依然保持卓越，為新一代筒子紗染色機(jī)能耗表現(xiàn)帶來革新。

特恩 THEN

混合功能高溫染色機(jī) AHY

全新研發(fā)的混合功能高溫染色機(jī)AHYBRID，透過調(diào)配多功能噴咀組合的操作模式，使染機(jī)同時(shí)實(shí)現(xiàn)氣流模式、水流模式、氣霧模式以及液霧模式的操作，在單一部染色機(jī)的同一批次內(nèi)靈活替換各種操作模式，令織物的煮漂、染色以及水洗的處理工藝變化多端，有效擴(kuò)闊染整工藝以及織物適用性，更貼合現(xiàn)今客戶的生產(chǎn)需求。

高樂 GOLLER

梭織及針織布用水洗單元 CYCLONA MODUL

高樂結(jié)合過去五年間于針織領(lǐng)域上的寶貴經(jīng)驗(yàn)， 再重點(diǎn)針對(duì)梭織物的吸液特性， 設(shè)計(jì)出了一款糅合了針織物水洗單元中低張力轉(zhuǎn)鼓轉(zhuǎn)子水洗模式的優(yōu)點(diǎn)， 及能滿足梭織物水洗單元中上下導(dǎo)輥水洗模式需要的梭織及針織布用平幅水洗單元。

新設(shè)計(jì)分為三個(gè)主要部份：

★ 下層的轉(zhuǎn)鼓轉(zhuǎn)子水洗裝置使用了針織物Sintensa Cyclone水洗單元的專利Cyclone轉(zhuǎn)子結(jié)構(gòu)為基礎(chǔ)， 配上全新設(shè)計(jì)的同軸轉(zhuǎn)子機(jī)構(gòu)， 藉此可把新單元的機(jī)速提升至100米/分鐘， 利用轉(zhuǎn)子產(chǎn)生的渦流確?？椢镉谐浞值奈?讓高速移動(dòng)的織物也能瞬間進(jìn)入全面水洗的狀態(tài)；

★ 配合上層的上下導(dǎo)輥水洗模式， 運(yùn)用小軋輥， 液上及液下噴淋加強(qiáng)水洗效率， 織物完成上下導(dǎo)輥水洗后再折返轉(zhuǎn)鼓轉(zhuǎn)子水洗裝置進(jìn)行深度的渦流式水洗， 確保織物內(nèi)外的雜質(zhì)均能經(jīng)水交換而被排離織物；

★ 最后， 織物經(jīng)與Sintensa Cyclone系列產(chǎn)品能互換共享的模塊化斜軋車結(jié)構(gòu)的斜軋車排出深層雜質(zhì)及水份， 完成整個(gè)新設(shè)計(jì)水洗單元的水洗流程。

新設(shè)計(jì)的Cyclona Modul糅合多個(gè)不同的水洗要素于同一單元內(nèi)， 再配合經(jīng)精心布置的水洗流程， 保證無論是梭織或是針織物均能于單元內(nèi)達(dá)成最高效的水洗過程。高樂的設(shè)計(jì)理念源于為客戶的未來而設(shè)想的觀點(diǎn)， 新設(shè)計(jì)的Cyclona Modul為針?biāo)罂椢锏钠椒磶硇碌亩x。

立信門富士 MONFORTS FONG

拉幅定型機(jī) MONFONGS 888 TwinAir

MONFONGS 888 TwinAir高效節(jié)能定型機(jī)在原有德國門富士定型機(jī)的基礎(chǔ)上， 糅合目前最先進(jìn)的節(jié)能系統(tǒng)技術(shù)， 為客戶提供性價(jià)比更高的定型機(jī)選擇。

先進(jìn)的擠壓輥：最新的高效平行軋輥，可以在降低織物帶液量的同時(shí)保持織物手感，使用較少的能量便可蒸發(fā)織物的水分含量，進(jìn)一步實(shí)現(xiàn)低碳排放的目標(biāo)。

節(jié)能設(shè)計(jì)：最后一節(jié)烘箱的織物出口處配備了一個(gè)傳感器，實(shí)時(shí)檢測溫度變化來降低排氣風(fēng)扇的馬達(dá)速度，從而避免過多的冷空氣進(jìn)入烘箱。廢氣排放的控制也可通過安裝在入口軌道上的光電傳感器來實(shí)現(xiàn)，當(dāng)檢測到軋導(dǎo)上針處無織物時(shí)，系統(tǒng)會(huì)降低循環(huán)風(fēng)機(jī)和排風(fēng)機(jī)的轉(zhuǎn)速。通過嚴(yán)控排風(fēng)機(jī)轉(zhuǎn)速，避免了不必要的能源浪費(fèi)。

TwinAir 雙風(fēng)道：門富士專利設(shè)計(jì)的雙風(fēng)道系統(tǒng)使上下風(fēng)量可以完全獨(dú)立調(diào)節(jié)，烘干時(shí)不會(huì)產(chǎn)生痕跡并可使溫度最均勻。

標(biāo)準(zhǔn)形噴風(fēng)咀系統(tǒng)CAD Stream：其“Lay-on-air”氣墊式噴風(fēng)咀使織物飄游于空中， 產(chǎn)生蓬松效果， 尤其輕微的振動(dòng)效果，可提高產(chǎn)量，減低成本及增加利潤，還具有更高的蒸發(fā)能力， 并且織物連懸浮于空中，就算在箱體之間接合點(diǎn)也不中斷。

Qualitex 750 Plus：新的控制系統(tǒng)Qualitex 750 Plus可以適配OPC協(xié)議運(yùn)行。該系統(tǒng)仍然繼承了對(duì)目前Monfongs軟件和最新開發(fā)的各種裝置的適配性，如Q-soft、Monformatic、手機(jī)應(yīng)用程序和Eco-booster熱回收裝置、Dis-O-Clean裝置、Themat等。該系統(tǒng)為織物拉幅定型工藝提供了先進(jìn)的控制技術(shù)，并可與市場上最流行的中央控制系統(tǒng)兼容連接。

新的選配裝置：采用新的控制系統(tǒng)，可適應(yīng)多種新開發(fā)的選配裝置，如防滴油裝置、內(nèi)置風(fēng)道電動(dòng)風(fēng)閘、滅火系統(tǒng)等。

紗力拉 XORELLA

XO-Series系列節(jié)能型真空調(diào)濕定形機(jī)

紗力拉XO系列節(jié)能型真空調(diào)濕定形機(jī)自推出以來，已廣泛應(yīng)用于改良紗線以及成衣定型領(lǐng)域。經(jīng)過紗力拉 設(shè)備的XO-汽蒸系統(tǒng)處理，可均勻地對(duì)紡織品進(jìn)行調(diào)濕、定捻、化纖預(yù)縮、消除靜電、數(shù)碼印花布固色和成衣 預(yù)定形等。

新型的飽和蒸汽產(chǎn)生系統(tǒng)比水漕式加熱系統(tǒng)減少30%安裝功率及節(jié)省能耗達(dá)15%～25%。

為滿足不同用戶的使用要求，紗力拉配有圓形或方形機(jī)款供選擇，并可配備多款裝卸系統(tǒng)和不同規(guī)格的工作門。目前，XO-系列設(shè)備已在全球超過50多個(gè)國家中投入使用。

Innovate for a Smart Future

CHTC Fongs International Co. Ltd. （CHTC Fongs）， one of the world-famous textile dyeing and finishing machinery manufacturers is participating in the ITMA ASIA + CITME 2020 from Jun 12th to Jun 16th 2021 at the National Exhibition and Convention Center， Shanghai， China. CHTC Fongs， together with its well-known brands： FONGS， THEN， GOLLER， MONFORTS FONGS， MONFORTS， and XORELLA， are taking this opportunity to proudly present the “One-Stop” Sustainable Solution in Dyeing and Finishing Range of “pre-treatment， dyeing， post-treatment and waste water treatment” at Hall 6， D04 and yarn conditioning and heat setting at Hall 8， D33.

CHTC Fongs is dedicated in the expansion of Smart Dyeing & Finishing Solution. A full line of the most advanced and innovative products and technology will be exhibited including our latest products： FONGS ENERWIN Energy-saving High Temperature Package Dyeing Machine， THEN AHYBRID Airflow High Temperature Dyeing Machine， GOLLER CYCLONA MODUL Washing Unit for Woven & Knitted Fabric， and MONFORTS FONGS MONFONGS 888 TWINAIR. In addition to physical display of our latest products， you could explore the CHTC Fongs one-stop supply of innovative smart dyeing and finishing line at the booth through VR technology.

CHTC Fongs understands that the unpredictable challenge of the Coronavirus （COVID-19） has led to the entry restrictions and quarantine requirements for arriving into China. To all our distinguished overseas guests who are eager to find out the latest dyeing and finishing technology in the textile industry， please stay tuned for our upcoming LIVE Streaming Webinar information.

FONGS

HIGH TEMPERATURE PACKAGE DYEING MACHINE ENERWIN

Energy-saving High Temperature Package Dyeing Machine ENERWIN adopts new liquor pathways in the dyeing cycles. These new pathways contribute to the decrease in overall energy and water consumption for package dyeing. In addition， ENERWIN can be equipped with main pump in lower power configuration when comparing to the previous package dyeing machine model and it further diminishes the energy consumption. Thus ENERWIN empowers your production with a competitive edge over the industry.

THEN

AIRFLOW HIGH TEMPERATURE DYEING MACHINE AHYBRID

Revolutionary Airflow High Temperature Dyeing Machine AHYBRID offers versatile operation modes by switching the combinations of multifunctional nozzles， and eventually offers various dyeing applications for the same batch of fabrics in only one single dyeing machine. Airflow dyeing， hydraulic dyeing， airflow-spray dyeing and hydraulic-spray dyeing can be achieved in one AHYBRID and thus the production effectiveness is greatly enhanced as with the machine， the ranges of application in fabrics and dyeing techniques are broadened.

GOLLER

WASHING UNIT FOR WOVEN & KNITTED FABRIC CYCLONA MODUL

By gathering the valuable experiences on the knits； based on the characteristic of the absorption on woven fabrics； and finally GOLLER has developed CYCLONA MODUL， a washing unit which combines the advantages of integrated rotor-drum washing together with the updown rollers features.

The followings are the three major sections of the new design：

★The lower section of the unit is equipped with the patented Cyclone rotor as in the Sintensa Cyclone washing unit， and is fitted with the new designate co-axial mechanism which brings the maximum speed up to 100m/min. By means of the turbulence generated by the Cyclone rotor， the fast moving fabric can be achieved entirely swelled which is ready for washing in a very short period of time.

★The upper section of the unit is equipped with several sets of up-down rollers， jockey rollers， and spraying devices which are installed both under liquor and above the rollers. The fabric will firstly pass through the under liquor turbulence washing zone in the lower section， then it goes through the upper washing section with the combined spraying and squeezing， and it turns back to the lower section for under liquor turbulence washing again. This washing sequence is generating the best possibility of liquor exchange， and extracts the impurity & dirt away from the fabric.

★The last section is designed with interchangeable intermediate trough and patented inclined-squeezer developed from the family of Sintensa Cyclone. The fabric will effectively be squeezed before leaving the washing zone.

The new CYCLONA MODUL combines multi washing elements in one single unit， thus a shorter range can finally be achieved for utility saving. “Design for customers future” is the key of our design concept at GOLLER； the new CYCLONA MODUL has turned over a new page of the open-width washing on woven and knitted fabrics.

MONFORTS FONGS

STENTER FRAMES RANGE MONFONGS 888 TWINAIR

Monfongs 888 Twinair technology is designed based on the Monforts Germany stenter range. This model combines the most recent developed technology to evolve a more advanced energy saving stenter range.

Advanced squeezing roller： The Matex 6000 of this stenter is equipped with our newest high efficiency parallel padders which could lower the pickup in the same time keep the fabric hand-feel. This could lead to less energy to evaporate the water content of fabric after passing through the padders. This lower energy consumption could contribute the textile industry to achieve low carbon release target a step further.

Energy saving design： A sensor is installed at the fabric outlet opening of the last chamber to detect temperature variation and trigger fan speed control of exhausted air. Excessive incoming cold air to the chambers can also be avoided. This control of exhausted air is also achieved by a photo-electric sensor placing at inlet track. When it detects no fabric at the pins， the system will lower the speed of circulation fans and the fans of exhausted air. This design will avoid unnecessary energy wasting through controlling the air fan speed of exhausted air.

TwinAir： Monforts patented Twin-Air technology allows top and bottom airflow to be regulated separately. It results in drying without marking and the most even temperature possible across the fabric.

Nozzle System CAD Stream： Its “Lay-on-Air” fabric supporting properties in air and with bulking effect through increased volume by its tumbler effect. Attractive cost/benefit ratio with higher evaporation rates. It also provides continuous fabric support even at the chamber transition points.

Qualitex 750 Plus： The new control system Qualitex 750 plus could be adapted to run with OPC protocol. With this system， it still inherits adaptation of current Monfongs software and newest developed device respectively like Q-soft， Monformatic， Mobile appsand Themat， Ecobooster heat recovery device， Dis-O-Clean device and etc. This system gives edged control technology to dry fabric processing and compatible to connecting of most popular central control system in the market.

New Options： By the virtue of new control system， it could adapt to different new options like Oil drop prevention device， Motorized flap door of integrated exhausted duct， Fire extinguisher system and etc.

XORELLA XO-Series

Vacuum Conditioning and Heat Setting Machine

XORELLAs XO-Series energy saving vacuum conditioning and heat setting machines has been well used in improving the quality of yarn and also heat setting of garment. The Xorella XO-Steaming treatment could even penetrate the textile products for humidification； twist setting， preshrinking the synthetic filament， antistatic， colour fixation of digital printed fabric and heat setting of garment. The latest saturated steam generating system could reduce 30% of connected power loading and save between 15% to 25% energy consumption.

In order to satisfy the requirement of different users， Xorella provides both round and cubical machine and also variety of loading and door opening systems for customer selection. Nowadays， XO-Series machines were used in more than 50 countries in the world.

CHTC Fongs will build on its sustained success in developing the“One-Stop” Sustainable Solution in Dyeing and Finishing Range and creating the best possible user experience of its products. To broaden the development of energy-saving and emission reduction dyeing & finishing equipment， CHTC Fongs will strive and share its dedication to excellence.

桑德森力瑪Santex Rimar

頂尖紡織一站式設(shè)備供應(yīng)商

對(duì)于面料制造商來說，桑德森力瑪集團(tuán)是備受他們青睞的一站式設(shè)備供應(yīng)商，因?yàn)榭梢詽M足他們眾多的生產(chǎn)需求。桑德森力瑪集團(tuán)聯(lián)合了在全球紡織機(jī)械領(lǐng)域領(lǐng)先的織造、后整理、產(chǎn)業(yè)用紡織和水處理及烘干工藝的綠色技術(shù)等品牌。其中三個(gè)知名品牌將在ITMA ASIA+CITME 2020展會(huì)上展示創(chuàng)新產(chǎn)品和旗艦系列產(chǎn)品。

本次在上海舉辦的展會(huì)不僅是桑德森力瑪集團(tuán)展示其創(chuàng)新成果的大好機(jī)會(huì)，同時(shí)也是將2020年11月上海青浦SMIT新工廠落成和桑德森力瑪上海工廠成立15周年的好消息傳遞給公眾的好機(jī)會(huì)。這兩家現(xiàn)代化、高自動(dòng)化的工廠由三個(gè)生產(chǎn)車間組成，員工逾100人。所有在本次展會(huì)上展示的設(shè)備都由兩家中國工廠全新生產(chǎn)。

獨(dú)創(chuàng)的解決方案

紡織后整理領(lǐng)域中的著名品牌Santex，為高質(zhì)量面料處理開發(fā)了創(chuàng)新的氣流技術(shù)。采用空氣拋送織物，賦予面料更柔軟的手感和更好的縮水率。

新款Santaframe熱定型機(jī)具有分配熱風(fēng)和排風(fēng)的獨(dú)創(chuàng)解決方案。它的加熱單元是非常獨(dú)到地安置，其位于面料軌道上方密封烘箱的循環(huán)空氣葉輪之后（有壓力側(cè)），這避免了冷凝水滴落在織物上的風(fēng)險(xiǎn)，改善了循環(huán)的負(fù)載和排風(fēng)的濕度，較傳統(tǒng)的定型機(jī)有更少的廢氣排放。

新款Santaframe熱定型機(jī)的另一大亮點(diǎn)包括內(nèi)置排氣管道裝置、緊急停止系統(tǒng)和加熱裝置的選擇。著名的Aero-Surf噴嘴系統(tǒng)仍是提升柔軟手感、優(yōu)異縮水率和均勻熱定型的關(guān)鍵因素。

在上世紀(jì)90年代末首次推向市場時(shí)，Santaframe熱定型機(jī)就憑借其良好的性能和突破性的技術(shù)，得到了業(yè)內(nèi)人士的廣泛贊賞。

完美的貼合技術(shù)

Cavitec以精密的涂層、復(fù)合、浸料和預(yù)浸料設(shè)備為織物做最后的處理。由Cavimelt熱熔涂層復(fù)合機(jī)的雕刻輥系統(tǒng)提供的優(yōu)質(zhì)貼合技術(shù)——實(shí)際上是一種印刷技術(shù)。Cavimelt熱熔涂層復(fù)合機(jī)采用熱熔工藝將粘合劑采用點(diǎn)狀或預(yù)先設(shè)置好的花型，用雕刻輥將其貼合在薄膜、織物和紡織基材上。熱熔技術(shù)較傳統(tǒng)的涂層和貼合工藝具有許多優(yōu)勢，其廣泛的應(yīng)用范圍、靈活性和高生產(chǎn)可靠度意味著生產(chǎn)商在粘合劑和基材上有很大的選擇空間。

由于Cavimelt熱熔涂層復(fù)合機(jī)無需溶劑和水，無需輔助設(shè)備處理廢氣及可疑氣體排放，其工藝易于操作且具可持續(xù)性。Cavimelt熱熔涂層復(fù)合機(jī)對(duì)環(huán)境友好，柔軟觸感的貼合和優(yōu)異的表面處理，以滿足許多特定應(yīng)用的需求。

歡迎歸來：ITMA ASIA+CITME

這將是紡織行業(yè)很長一段時(shí)間以來第一次面對(duì)面的重逢，因此桑德森力瑪集團(tuán)熱切期待在展會(huì)上與各位見面。Santaframe熱定型機(jī)， 2FAST和 Cavimelt 熱熔涂層復(fù)合機(jī)將是桑德森力瑪集團(tuán)展會(huì)上的三個(gè)亮點(diǎn)，桑德森力瑪集團(tuán)展臺(tái)位于后整理區(qū)H5丨C34，SMIT展臺(tái)位于織機(jī)區(qū)H3丨D08。屆時(shí)參觀者可以在兩個(gè)展臺(tái)上置身于極具吸引力的技術(shù)世界，同時(shí)我們也為感興趣的參觀者安排參觀青浦生產(chǎn)現(xiàn)場，以使他們獲得更深入的了解。

One-stop supplier of top technology

For fabric manufacturers， Santex Rimar Group is the favored one-stop supplier of machinery， meeting many production needs. The Group unites leading players in the world of textile machinery for weaving， finishing， technical textiles， and green technologies for water treatment and drying processes. Three of these well-known brands will show their novelties and flagship ranges with an impressive technology presentation at ITMA ASIA + CITME 2020.

The exhibition in Shanghai is not only a great opportunity for the Group to present its innovations – but also to spread the news about the recently opened SMIT production site in Qingpu District， Shanghai on the 15th anniversary of Santex Rimar Shanghai， in November 2020. These two modern and highly automated plants comprise three production halls， employing nearly 100 people. All the machines to be shown at ITMA ASIA + CITME will be newly produced in China.

Ingenious solutions

The famous Santex brand in textile finishing has developed a novel air-flow technique for high-quality processing. The fabric is carried on a cushion of air， giving a softer handle and better shrinkage values.

The new Santaframe stenter features ingenious solutions for heated air distribution and exhaust. Its heating element is uniquely positioned， after the circulating air turbine （on the pressure side）， in a sealed chamber above the fabric track. This avoids the risk of condensation dropping onto the fabric. Improved loading of the circulating and exhaust air with humidity results in less exhaust air than conventional stenter frams.

Further highlights of the new Santaframe include a built-in exhaust ducting device， an emergency standstill system and the choice of heating devices. The renowned Aero-Surf Nozzle System is still a key element， promoting softest handle， excellent shrinkage and uniform heat-setting.

At its original launch in the late 1990s， the Santaframe offered already unmatched performance and ground-breaking technology， which was widely appreciated by finishers.

Perfect for laminating

Cavitec gives fabric the final touch， with sophisticated machinery for coating， laminating， impregnation and prepreg. Finest laminating is provided by Cavimelts rotogravure system – actually a printing technique. Using the hot-melt process this textile laminating machine applies adhesive as dots or in predefined patterns， using an engraved roller， on film， web and textile substrates. Hot-melt technology offers many advantages over conventional coating and laminating processes. Its wide application range， flexibility and high production reliability means producers can choose from a large selection of adhesives and substrates.

The Cavimelt process is user-friendly， as well as sustainable， since its free of solvents and water and doesnt need auxiliary equipment to evaporate exhaust air and any questionable emissions. Cavimelt is gentle to the environment， laminating with a soft touch and performing surface treatments to suit many application-specific requirements.

Welcome back： ITMA ASIA + CITME

It will be the textile industrys first face-to-face reunion in a very long time， so Santex Rimar Group is eagerly looking forward to welcoming visitors at ITMA ASIA + CITME 2021. Santaframe， 2FAST and Cavimelt will be three of several highlights on the Santex Rimar display， located in hall 5 booth C34 in the finishing section， while SMIT will exhibit in the weaving zone in hall 3 booth D08. Visitors can expect to enter a world of fascinating technology at both booths， and interested parties may be able to arrange a visit to the Qingpu production site for even deeper insights.

遠(yuǎn)信工業(yè)Yoantion

Y9000系列雙層熱風(fēng)拉幅定形節(jié)能節(jié)地節(jié)人

本屆展會(huì)上，遠(yuǎn)信工業(yè)股份有限公公司將展出Y9000系列雙層熱風(fēng)拉幅定形機(jī)。具有節(jié)能、節(jié)地、節(jié)人等優(yōu)點(diǎn)，同時(shí)在智能化、工效及產(chǎn)品品質(zhì)提升方面效果明顯。

遠(yuǎn)信Y9000雙層拉幅定形機(jī)采用垂直回轉(zhuǎn)式鏈條，織物雙層折返運(yùn)行；采用垂直高分子鏈條，免加油和無油軌道配合，道軌運(yùn)行順滑，不需要加潤滑劑；進(jìn)布對(duì)中采用德國E十L公司產(chǎn)品，軋輥采用西班牙高普拉斯產(chǎn)品，整機(jī)同步配置德國倫茨變頻器及電機(jī)減速機(jī)，循環(huán)風(fēng)機(jī)配置了西門子2級(jí)電機(jī)。

該機(jī)機(jī)臺(tái)結(jié)構(gòu)更緊湊，由單層設(shè)計(jì)改為雙層，充分利用空間，占地面積更?。粰C(jī)臺(tái)同向進(jìn)出布，操作人員相隔距離短，聯(lián)系更便捷；整機(jī)張力控制，超喂控制更有效、精準(zhǔn)，對(duì)布匹的門幅、克重、縮水率、前后、左中右更均勻；間接加熱，避免了直接熱源的空氣加熱，使定型加熱條件更加均勻，尤其是在氨綸彈性織物高溫預(yù)定型和成品定型時(shí)，更顯品質(zhì)優(yōu)異，手感柔和、豐滿；雙層結(jié)構(gòu)設(shè)計(jì)，上層烘箱充分利用下層烘箱的余熱加熱，采用熱能回收裝置，大幅節(jié)省加熱能源，余熱得到了充分利用。

特別值得大家關(guān)注的是：優(yōu)化改進(jìn)后的低進(jìn)布的組合裝置適用于各類針織彈性織物的工藝需求。各同步單元采用高性能的張力自動(dòng)控制系統(tǒng)，使得不同織物在滿足展邊、脫水、整理等工藝用求的間時(shí)，張力始終處于最性狀態(tài)；實(shí)時(shí)監(jiān)測且控制精淮的可量化工藝數(shù)掘，確保加工產(chǎn)品的品質(zhì)一致性，進(jìn)一步滿足數(shù)據(jù)化管理及智能化管理的需求。相較于目前市場上的雙層拉幅定型機(jī)只能應(yīng)用于梭織物的后整理加工，遠(yuǎn)信Y9000雙層拉幅定形機(jī)的產(chǎn)品適應(yīng)性更強(qiáng)，可廣泛應(yīng)用于針織物、梭織物等多種紡織品的后整理工序，且操作簡單，維保更便捷。

Y9000 double-layer hot wind tentering and setting machine save energy， land and labor

In this exhibition， Yuanxin Industry Co.， Ltd. Will exhibit Y9000 double-layer hot wind tentering and setting machine， which has been researched and developed by the company with an investment of 10 million yuan. Yuanxin Y9000 double-layer setting machine has the advantages of energy saving， land saving， and so on. At the same time， it has obvious effects in intelligence， work efficiency and product quality improvement.

Yuanxin Y9000 double-layer tentering and setting machine not only adopts the mode of vertical rotary chain and double-layer folding running of fabric， but also adopts the vertical polymer chain， without refueling and lubricant， and the track runs smoothly； The center of cloth feeding adopts the products of German E+L Company， the roller adopts the products of Spanish company， the whole machine is equipped with German Lenze frequency converter and motor reducer， and the circulating fan is equipped with Siemens level 2 motor.

The structure of the machine is more compact， which is changed from single-layer design to double-layer， making full use of space and occupying a smaller area； Cloth goes in and out in the same direction， so the distance between operators is short and the contact is more convenient； The tension control and overfeed control of the whole machine are more effective and accurate， and the width， gram weight， shrinkage， front and back， left， middle and right of the cloth are more uniform； Indirect heating avoids the air heating of direct heat source， which makes the setting heating conditions more average， especially when the spandex elastic fabric is pre-setting at high temperature and the finished product is setting， it shows its excellent quality， soft and plump hand feeling； The design of double-layer structure makes full use of the waste heat of the lower oven for heating， and adopts heat energy recycle device， which greatly saves heating energy and makes full use of the waste heat.

The most worth to attention is that the optimized and improved combination device with low level feed is suitable for the technological requirements of various knitted elastic fabrics. Each synchronization unit adopts high-performance automatic tension control system， which makes the tension of different fabrics always in the best state when meeting the requirements of spreading， dewatering and finishing； Real-time monitoring and precisely control of quantifiable process data mining can ensure the quality consistency of processed and further meet the needs of data management and intelligent management. Compared with the double-layer tentering and setting machine on the market at present， which can only be applied to the post-finishing processing of woven fabrics， Yuanxin Y9000 has stronger product adaptability， can be widely used in the postfinishing process of knitted fabrics， woven fabrics and other textiles with simple operation and convenient maintenance.

宏華數(shù)碼Honghua Digital

專注數(shù)碼印花領(lǐng)域發(fā)展近30年

宏華數(shù)碼專注數(shù)碼印花領(lǐng)域發(fā)展近30年，是數(shù)碼印花設(shè)備、工藝及耗材整體方案提供者。宏華數(shù)碼成立于1992年，最早是以開發(fā)印染分色設(shè)計(jì)軟件著稱，是中國印染分色設(shè)計(jì)軟件的開創(chuàng)者。1999年，宏華研制開發(fā)了第一臺(tái)數(shù)碼噴射印花系統(tǒng)，奠定了國際數(shù)碼印花技術(shù)領(lǐng)域領(lǐng)先地位，并引領(lǐng)世界領(lǐng)先數(shù)碼噴印技術(shù)，2009年建立國家數(shù)碼噴印工程技術(shù)研究中心。2007，2017年兩次榮獲中國科技部 - 國家技術(shù)發(fā)明獎(jiǎng)。2020年榮獲工信部 - 紡織數(shù)碼噴印機(jī)單項(xiàng)冠軍。

VEGA8180DI是宏華VEGA系列中最新推出的超高速數(shù)碼印花機(jī)，同樣具備超省墨低成本超高速的產(chǎn)品優(yōu)勢，它采用穩(wěn)健的整機(jī)構(gòu)造，較VEGA3000DT/DL系列，機(jī)身加長，超強(qiáng)性穩(wěn)定基座。搭配工業(yè)級(jí)高精噴頭，可支持4色、6色、8色、12色的印花模式，提供24小時(shí)連續(xù)穩(wěn)定生產(chǎn)，日產(chǎn)量高達(dá)14000平方米。

該機(jī)采用導(dǎo)帶連續(xù)輸送織物，加強(qiáng)智能導(dǎo)帶水洗裝置，自動(dòng)恒張力同步放卷，熱壓式貼布、直線電機(jī)驅(qū)動(dòng)，全閉環(huán)高精準(zhǔn)步進(jìn)系統(tǒng)，智能噴頭清洗系統(tǒng)，自動(dòng)回墨系統(tǒng)，四重噴頭保護(hù)系統(tǒng)，墨水恒溫循環(huán)系統(tǒng)，可實(shí)現(xiàn)智能環(huán)保功能。

Focus on digital print for 30 years

Honghua Digital has been focusing on the development of digital printing for nearly 30 years， and is the solution provider of digital printing equipment， technology and consumables. Founded in 1992， Honghua Digital is famous for developing printing and dyeing color separation design software， and is the pioneer of printing and dyeing color separation design software in China. In 1999， Honghua developed the first digital jet printing system， which established a leading position in the international digital printing technology field. Atexco is leading the worlds digital inkjet printing technology. it established the national digital inkjet printing engineering technology research center in 2009. In 2007 and 2017， Atexco won the National Technological Invention Award of the Ministry of science and technology of China twice. Won the single champion of MIIT textile digital inkjet printing machine in 2020.

VEGA8180BI is the latest super high-speed digital print machine introduced by Honghua VEGA， and it also has the advantages of ink saving， low cost and high speed. It has stable structural transforming， longer length and stable base compared with VEGA3000T/DL. It can support 4-color， 6-color， 8-color and 12-color printing modes with industrial-grade high-precision nozzles， providing 24-hour continuous and stable production with a daily output of up to 14，000 square meters.

The machine adopts the guide belt to continuously convey fabrics， strengthens the intelligent guide belt washing device， automatically and synchronously unreeling with constant tension， hot-pressing patch， linear motor drive， full closed-loop highprecision system， intelligent nozzle cleaning system， automatic ink return system， quadruple nozzle protection system and ink constant temperature circulation system， which can realize the intelligent environmental protection function.

常州宏大Changzhou Hongda

“HAWK VISION柔性智能整緯機(jī)”全球首發(fā)

本屆ITMA ASIA+CITME 2020展會(huì)上，常州宏大將對(duì)“HAWK VISION？柔性智能整緯機(jī)”進(jìn)行全球首發(fā)，將迎接整緯機(jī)一個(gè)智能化新時(shí)代的到來！

據(jù)了解，常州宏大專業(yè)從事紡織印染數(shù)字化在線測控產(chǎn)品的研發(fā)，在行業(yè)內(nèi)被譽(yù)為“印染電氣專家”，其研發(fā)的印染工藝參數(shù)在線檢測產(chǎn)品占據(jù)國內(nèi)市場的90% 以上，引領(lǐng)行業(yè)的發(fā)展。本屆展會(huì)常州宏大還將帶來INSHK定型智慧系統(tǒng)，智能圖像整花整緯機(jī)，針織定型自動(dòng)克重在線測控系統(tǒng)，圓網(wǎng)疵點(diǎn)檢測與自動(dòng)對(duì)花系統(tǒng)，雙氧水在線檢測系統(tǒng)，智能驗(yàn)布機(jī)等產(chǎn)品參展。其中，Hawk Vision？智能圖像整花整緯機(jī)是由“霍克威視”品牌依托其強(qiáng)大的歐洲技術(shù)背景和常州宏大深厚的技術(shù)研發(fā)實(shí)力，首創(chuàng)國際領(lǐng)先的“全幅掃描整花整緯技術(shù)”。

The worlds first， HAWK VISION Flexible intelligent weft straightening machine

At ITMA ASIA + CITME 2020， Changzhou Hongda will bring Hawk Vision？ flexible intelligent weft straightening machine to embrace the coming of intelligent new era.

Changzhou Hongda is specialized in the research and development of textile printing and dyeing digital online measurement and control products， known as the expert of printing and dyeing electrical in the industry. The online detection products of printing and dyeing process parameters developed by Changzhou Hongda occupy more than 90% of the domestic market， leading the development of the industry. This exhibition Changzhou Hongda will also bring INSHK fixation intelligent system， intelligent image pattern and weft straightening machine， knitting fixation automatic weight online measurement and control system， defect detection and automatic design register system， hydrogen peroxide online detection system， intelligent cloth test machine and other products. Among them， Hawk Vision？ intelligent image pattern and weft straightening machine is developed by Hawk Vision， relying on its strong European technical background and Changzhous technical research and development strength， which is the first international leading full scanning pattern and weft straightening technology.

邵陽紡機(jī)Shaoyang Textile

力推高效節(jié)能型定形機(jī)

本次展會(huì)，邵陽紡織機(jī)械有限責(zé)任公司將在總面積達(dá)180平方米的展臺(tái)上，向全球客戶展示公司最新的產(chǎn)品及智能化解決方案。此次參展的產(chǎn)品涵蓋：化纖裝備、拉幅定形機(jī)和染色機(jī)，展示的內(nèi)容包括高效節(jié)能型定形機(jī)樣機(jī)，化纖裝備、染色機(jī)圖片、資料。

近兩年來，新冠疫情肆虐全球，給世界經(jīng)濟(jì)帶去前所未有的沖擊。在國內(nèi)疫情防控較好，而國際諸多地區(qū)疫情反復(fù)的背景下邵陽紡機(jī)秉承“創(chuàng)新、協(xié)同、擔(dān)當(dāng)、共贏”的信念，2020年在彰顯央企擔(dān)當(dāng)打贏國家疫情防控攻堅(jiān)戰(zhàn)的同時(shí)，也迎來了公司前所未有的發(fā)展，為邵陽紡機(jī)未來的發(fā)展注入了強(qiáng)而有力的支持和信心。

邵陽紡機(jī)將以高端制造、創(chuàng)新服務(wù)的面貌迎接來訪者，向客戶集中展示公司最新研發(fā)產(chǎn)品和設(shè)計(jì)制造理念。除了定形機(jī)實(shí)物展示以外，公司投入了大量資源在展臺(tái)上呈現(xiàn)邵陽紡機(jī)其他產(chǎn)品。

整理設(shè)備

公司整理設(shè)備涉及織物的浸軋、烘燥、柔軟、退、漂、拉幅、定形等工藝，適用于純棉、毛、滌棉或其他混紡機(jī)織物、針織物及非織造布。

主要產(chǎn)品有M5466、M5469、M5471M、M5473、M5476等拉幅定形機(jī)，適用如色織面料、蠟染面料、毛紡面料、長短絨織物、印花或提花床上用品、窗簾織物、墻布、滌綸長絲、毛巾、針刺及水刺無紡布等高檔產(chǎn)品的拉幅與熱定形。

多功能智能化M5473針織物定形機(jī)

邵陽紡織機(jī)械有限責(zé)任公司自主研發(fā)的M5473型拉幅定形機(jī)， 積累了五十年拉幅定形機(jī)制造之經(jīng)驗(yàn)并吸收當(dāng)今國外同類產(chǎn)品先進(jìn)技術(shù)基礎(chǔ)上開發(fā)的新一代產(chǎn)品。

可實(shí)現(xiàn)人機(jī)對(duì)話、在線檢測與控制，實(shí)現(xiàn)工藝配方；方便組成局域網(wǎng)，實(shí)現(xiàn)工廠信息化管理；通過5G網(wǎng)絡(luò)實(shí)現(xiàn)遠(yuǎn)程監(jiān)控、調(diào)試與軟件升級(jí)，通過手機(jī)APP查看運(yùn)行、報(bào)警數(shù)據(jù)。 在整個(gè)工藝過程中實(shí)現(xiàn)了低張力及恒張力運(yùn)行，保證織物克重的穩(wěn)定性。溫控精度高，烘房內(nèi)左、中、右溫度均勻一致。

傳動(dòng)系統(tǒng)各單元采用變頻專用電機(jī)帶編碼器反饋的速度閉環(huán)控制系統(tǒng)，大大提高了動(dòng)、穩(wěn)態(tài)過程中的同步效果。采用Profinet數(shù)字通信的PLC控制系統(tǒng)，簡化了控制電路，并全部使用進(jìn)口低壓電氣