化纖設(shè)備

過去五年，化纖設(shè)備新技術(shù)研發(fā)基本集中在常規(guī)纖維提高單位設(shè)備產(chǎn)能、集成化、智能化、網(wǎng)絡(luò)化和節(jié)能等方面。傳統(tǒng)成套化纖設(shè)備技術(shù)更為成熟，且穩(wěn)步向高產(chǎn)推進(jìn)；設(shè)備操作維護(hù)更為便捷、人性化設(shè)計更為突出；圍繞復(fù)合纖維對設(shè)備進(jìn)行技術(shù)提升；設(shè)備的信息化和智能化成為個企業(yè)的發(fā)展重點(diǎn)，包括生產(chǎn)系統(tǒng)解決方案和數(shù)字化工廠等在內(nèi)的有關(guān)智能制造的供應(yīng)商尤其受到關(guān)注；機(jī)器人在化纖行業(yè)的應(yīng)用逐漸增多，特別是技能機(jī)器人，如化纖長絲落卷（筒）機(jī)器人、噴絲板清潔機(jī)器人、長絲生產(chǎn)自動生頭機(jī)器人等，說明智能檢測及智能操作將是化纖機(jī)械未來發(fā)展的重點(diǎn)。

滌綸長絲是紡織工業(yè)的重要原料，具有生產(chǎn)流程長、產(chǎn)品品質(zhì)一致性要求高等特點(diǎn)，傳統(tǒng)作業(yè)模式主要依靠人工。近年來，勞動力成本快速上升，企業(yè)用工成本增加，加上新建工廠位置越來越偏僻，生活配套設(shè)施、交通配套設(shè)施不足，企業(yè)面臨招工難題。此外，由人工搬運(yùn)和碼垛造成部分絲餅損壞，人工按級分揀漏誤也會造成潛在質(zhì)量損耗?！叭薄保ㄈ眴T）、“低”（效率低）、“耗”（損耗大）、“散”（管理分散）成為制約化纖行業(yè)高質(zhì)量發(fā)展的瓶頸。

10年前，正值行業(yè)上一波高峰期的尾聲，良好的效益增幅讓化纖企業(yè)紛紛忙著擴(kuò)大產(chǎn)能。一方面企業(yè)招不到工人，另外一方面擴(kuò)大產(chǎn)能，又急需工人。在這種情況下，企業(yè)開始考慮機(jī)器換人解決用工荒問題。

北自所（北京）科技發(fā)展有限公司（以下簡稱“北自科技”）順應(yīng)這個潮流，逐漸打造成了由智能自動落絲線、智能自動包裝線和智能倉儲系統(tǒng)等部份組成的智能物流與倉儲系統(tǒng)。據(jù)介紹，智能自動落絲線由自動落絲車、輔助轉(zhuǎn)運(yùn)設(shè)備、機(jī)器人、設(shè)備運(yùn)行調(diào)度和信息管理子系統(tǒng)組成。

2019年，北自所（北京）科技發(fā)展有限公司、東華大學(xué)、福建百宏聚纖科技實(shí)業(yè)有限公司、浙江恒逸高新材料有限公司、北京機(jī)械工業(yè)自動化研究所有限公司等單位聯(lián)合申報的“化纖長絲卷裝作業(yè)的全流程智能化與成套技術(shù)裝備產(chǎn)業(yè)化”項目獲得2019年度中國紡織工業(yè)聯(lián)合會科學(xué)技術(shù)獎一等獎，是行業(yè)對該技術(shù)的充分肯定。該項目首次構(gòu)建了貫穿化纖長絲制造物流全流程系統(tǒng)，研制了14種高端數(shù)字化智能裝備，突破了10項關(guān)鍵技術(shù)，實(shí)現(xiàn)了化纖制造過程物流的自動化、信息化和智能化。

In the past five years， the research and development of new technologies for chemical fiber equipment has basically focused on the improvement of unit equipment capacity， integration， intelligence， networking and energy saving by conventional fiber. The technology of traditional complete set of chemical fiber equipment is more mature， and steadily advancing to high yield； the operation and maintenance of the equipment are more convenient and the humanized design is more prominent； technical upgrading of equipment around composite fiber； information and intelligence of equipment become the focus of the development of enterprises， suppliers related to smart manufacturing， including production system solutions and digital factories， have received particular attention； the application of robots in chemical fiber industry is gradually increasing， especially skilled robots， such as chemical fiber filament doffing robot， spinneret cleaning robot， etc.， which indicates that intelligent detection and intelligent operation will be the focus of the future development of chemical fiber machinery.

Polyester filament is an important raw material in the textile industry， which has the characteristics of long production process and high requirements for product quality consistency. The traditional operation mode mainly relies on manual labor. In recent years， the increase of labor costs for enterprises， coupled with the increasingly remote location of new factories， the lack of supporting facilities for living and transportation facilities， enterprises are faced with recruitment problems. In addition， part of the cake is damaged by manual handling and palletizing， and the manual sorting error will also cause potential quality loss. “Lack” （lack of staff）， “l(fā)ow” （low efficiency）， “consumption” （large loss）， and“scattered” （decentralized management） become the bot- tleneck restricting the high quality development of chemical fiber industry.

A decade ago， at the end of a previous peak period in the industry， chemical fiber companies were doing well and expanding capacity， just as labor shortages began to emerge. In this case， enterprises began to consider the replacement of machines to solve the problem of labor shortage.

RIAMB （Beijing） Technology Development Co.， Ltd.（RIAMB Technology） is following this trend， and has gradually developed an intelligent logistics and storage system composed of intelligent automatic doffing line， intelligent automatic packaging line and intelligent storage system. According to the introduction， intelligent automatic doffing line is composed of automatic doffing dolly， auxiliary transport equipment， robot， equipment operation scheduling and information management subsystem.

In 2019， RIAMB Technology， Donghua University， Fujian Billion Polymerization Fiber Tech. Ind. Co.， Ltd.， Zhejiang Hengyi High-tech Materials Co.， Ltd.， RIAMB and other units jointly declared “Whole Process Intellectualization of Chemical Fiber Filament Rewinding Operation and the Industrialization of Complete Sets of Technical Equipment” project won the first prize of the Science and Technology Award of China National Textile and Apparel Council in 2019， which is the industrys full affirmation of the technology. For the first time， the project built the whole process system of manufacturing and logistics of chemical fiber filament， developed 14 kinds of high-end digital intelligent equipment， broke through 10 key technologies， and realized the automation， information and intelligence of the manufacturing and logistics of chemical fiber.

應(yīng)用案例 Application cases

福建百宏聚纖科技實(shí)業(yè)有限公司

化纖智能化物流系統(tǒng)，幫助百宏公司解決了在化纖生產(chǎn)與后道物流之間信息傳遞不及時、物流滯后等難題。同時，企業(yè)生產(chǎn)用工明顯減少，生產(chǎn)效率提高30.12%、產(chǎn)品不良率從3%降低到1%，進(jìn)而降低企業(yè)運(yùn)營成本。

百宏公司從2014年開始與北自所合作，從最初的1條紡絲全自動落筒線到全自動包裝線、再到整個公司的智能物流生產(chǎn)系統(tǒng)，以全部國產(chǎn)化技術(shù)和裝備打破國外的壟斷，為百宏公司高質(zhì)量發(fā)展提供助力，之后，又從聚酯纖維物流系統(tǒng)的合作延伸到開發(fā)國內(nèi)首個聚酯薄膜立體庫。

新鳳鳴集團(tuán)股份有限公司

新鳳鳴集團(tuán)股份有限公司以智慧物流為抓手，實(shí)現(xiàn)滌綸長絲工藝設(shè)計、卷裝作業(yè)、質(zhì)量管控、生產(chǎn)管理、動力工程等生產(chǎn)關(guān)鍵工序環(huán)節(jié)的自動化、數(shù)字化、智能化是解決化纖長絲生產(chǎn)難題的有效途徑。但由于化纖生產(chǎn)為連續(xù)性生產(chǎn)行業(yè)，物流環(huán)節(jié)主要在后端，后端自動化物流系統(tǒng)出問題將會造成車間/工廠停產(chǎn)，對公司造成極高損失，因此對自動化物流系統(tǒng)的穩(wěn)定性要求非常高。

經(jīng)過謹(jǐn)慎選擇，新鳳鳴與北自科技一起研制了滌綸長絲智能化生產(chǎn)關(guān)鍵技術(shù)與裝備，形成了長絲卷裝作業(yè)的全流程一體化解決方案。

北自科技創(chuàng)新設(shè)計的貫通前紡車間落絲、轉(zhuǎn)運(yùn)、裝車全過程的全自動落絲工藝流程，通過專用的全自動落絲機(jī)、轉(zhuǎn)運(yùn)存儲設(shè)備、自動裝車設(shè)備、同紡絲設(shè)備卷繞機(jī)軟硬件接口、絲餅信息處理、排產(chǎn)、落絲機(jī)智能調(diào)度軟件等，實(shí)現(xiàn)了多批號產(chǎn)品自動排產(chǎn)、自動落絲、裝運(yùn)、分批存儲、裝車、自動生成并傳遞卷裝信息、實(shí)時采集設(shè)備運(yùn)行信息和產(chǎn)品生產(chǎn)信息進(jìn)行存儲、分析實(shí)現(xiàn)質(zhì)量控制，完成了單線多機(jī)、多線多品種協(xié)同運(yùn)行的統(tǒng)一調(diào)度、管理，實(shí)現(xiàn)了滌綸長絲前紡的穩(wěn)定自動化、數(shù)字化生產(chǎn)。

該解決方案應(yīng)用于數(shù)字化車間的智能倉儲物流系統(tǒng)，結(jié)合了從生產(chǎn)包裝線-產(chǎn)品-儲存-銷售出庫；生產(chǎn)線-臨時存儲-生產(chǎn)線；原料-生產(chǎn)線-成品等方面的工藝技術(shù)流程，以及自動化立體倉庫的技術(shù)特點(diǎn)，滿足不同原料、成品、半成品等快速、高效和準(zhǔn)確的生產(chǎn)儲存需求。這對行業(yè)傳統(tǒng)倉儲方式來說是一個新變革。

同時，該智能化生產(chǎn)線還應(yīng)用了卷裝作業(yè)全流程實(shí)時智能管控系統(tǒng)，解決了長絲卷裝作業(yè)全流程海量信息高效實(shí)時處理與高準(zhǔn)確率難題，實(shí)現(xiàn)了落卷、轉(zhuǎn)運(yùn)、檢測、包裝、倉儲等全流程均衡協(xié)同作業(yè)和智能調(diào)度，以及生產(chǎn)對象、裝備和信息智能管控的高效生產(chǎn)運(yùn)行等。

Fujian Billion Industrial Holdings Limited

The intelligent logistics system of chemical fiber helped Fujian Billion Industrial Holdings Limited （hereinafter referred to as “Fujian Billion”） to solve the problems such as the delay of information transmission and logistics lag between chemical fiber production and logistics. Meanwhile， the production labor is significantly reduced， the production efficiency is increased by 30.12 percent， the product defect rate is reduced from 3 percent to 1 percent， thus reducing the operation cost of the enterprise.

Fujian Billion has cooperated with RIAMB Technology since 2014， from the initial spinning automatic doffing line to the automatic packaging line and the entire companys intelligent logistics and production system， breaks the foreign monopoly with all localized technologies and equipment， and provides assistance for the high-quality development of Fujian Billion. After that， it extends from the cooperation of the polyester fiber logistics system to the development of the first three-dimensional polyester film library in China.

Xinfengming Group Co.， Ltd.

Xinfengming Group Co.， Ltd.， said that the effective way to solve the problem of chemical fiber filament production is to realize the automation， digitalization and intelligentization of key production processes such as polyester filament process design， rewinding operation， quality control， production management and power engineering by using intelligent logistics. However， since the production of chemical fiber is a continuous production industry， the logistics link is mainly at the back end， and the problems of the back-end automated logistics system will cause workshop/factory to stop production， causing high losses to the company， so the requirements for the stability of the automated logistics system are very high.

After careful selection， Xinfengming Group developed key technologies and equipment for intelligent production of polyester filament together with RIAMB Technology， forming a whole process integrated solution for filament winding and packaging operation.

The automatic doffing process through the whole process of doffing， transfer and loading in the pre-spinning workshop is applied by RIAMB Technologys innovation， through the dedicated automatic doffing machine， transfer storage equipment， automatic loading equipment， and spinning equipment winding machine software and hardware interfaces， cake information processing， production scheduling， doffing machine intelligent scheduling software， etc.， it realizes automatic production scheduling， automatic doffing， shipment， batch storage， loading， and automatic generation of products with multiple batch numbers and transfer package information， real-time collection of equipment operation information and product production information for storage and analysis to achieve quality control， and completes the unified scheduling and management of single-line multi-machine， multi-line multi-variety coordinated operation to achieve the stability of the polyester filament drawing automation， digital production.

The solution is applied to the intelligent warehousing and logistics system of the digital workshop， which combines the production packaging line - product - storage - sales out of the warehouse； production line - temporary storage- production line； raw materials - production lines - finished products and other aspects of the process and technical flow， as well as the technical characteristics of automated threedimensional warehouse， to meet the needs of fast， efficient and accurate production and storage of different raw materials， finished products and semi-finished products， etc. This is a new change to the traditional warehousing mode of the industry.

Meanwhile， the intelligent production line also applies a real-time intelligent control system for the whole process of winding operation， which solves the problem of efficient realtime processing and high accuracy of massive information in the whole process of filament winding operation， and realizes unwinding， transfer， inspection， packaging， storage， etc. process intelligent dispatching， as well as the efficient production and operation of production objects， equipment and information intelligent control.

無錫宏源Wuxi Hongyuan

本次展會上，無錫宏源重點(diǎn)推介HY-9系列錦綸全自動落筒高速彈力絲機(jī)、HYAuto498型全自動落紗粗紗機(jī)、HY-IDS化纖長絲自動落卷輸送系統(tǒng)三款設(shè)備。

HY-9系列錦綸 全自動落筒高速彈力絲機(jī)

將聚酰氨進(jìn)行假捻變形的設(shè)備，屬于錦綸假捻變形設(shè)備領(lǐng)域的高端產(chǎn)品，是化纖后加工尤其是紡制高附加值產(chǎn)品所必不可少的設(shè)備。具有自動化程度高、節(jié)能環(huán)保、高速高效、操作維護(hù)方便等特點(diǎn)。

自動化程度高

單錠自動落筒在達(dá)到滿筒重量后自動實(shí)現(xiàn)空滿筒交換與重新生頭，達(dá)到連續(xù)穩(wěn)定生產(chǎn)，滿足無人化生產(chǎn)的需求。

新型卷繞系統(tǒng)實(shí)現(xiàn)了加彈機(jī)高柔性、高自動化和高性價比的單錠數(shù)字驅(qū)動。

節(jié)能環(huán)保

熱箱采用全封閉保溫技術(shù)、新型納米多層保溫材料，節(jié)能效果明顯。

高速高效

新型卷繞系統(tǒng)，實(shí)現(xiàn)靈活的幾何成型和卷繞張力控制等功能，實(shí)現(xiàn)高速精密交叉卷繞，提高產(chǎn)量。

單錠摩擦假捻裝置，采用定制微特電機(jī)，轉(zhuǎn)速高，扭矩大；采用新型SPWM控制技術(shù)，降低了整機(jī)啟動電流及沖擊。

操作維護(hù)方便

卷繞采用位于機(jī)器兩側(cè)的方式，方便操作、維護(hù)和保養(yǎng)。氣動生頭裝置，掛絲位置準(zhǔn)確，操作省力。單錠摩擦假捻裝置、單錠自動落筒裝置、新型卷繞系統(tǒng)。自動落筒生頭過程中，油路分離、切絲、掛絲、落筒等關(guān)鍵機(jī)構(gòu)各動作進(jìn)行時序配合，紡絲定長后能夠自動換筒，在生頭階段時，實(shí)現(xiàn)自動生頭。

HY-Auto498型全自動落紗粗紗機(jī)

為實(shí)現(xiàn)高效節(jié)能、高自動化、減少勞動用工和降低勞動強(qiáng)度，滿足高端客戶需求，宏源公司推出了集紡紗和落紗功能于一體的新型粗紗機(jī)—— HY-Auto498型全自動落紗粗紗機(jī)，其牽伸裝置和主傳動繼承宏源成熟機(jī)型穩(wěn)定、可靠的特點(diǎn)，落紗采用外置式自動落紗結(jié)構(gòu)，實(shí)現(xiàn)從落紗、換管、生頭、開車全自動完成，整個過程約兩分鐘。

HY-IDS化纖長絲自動落卷輸送系統(tǒng)

公司開發(fā)研制的化纖長絲自動落卷輸送系統(tǒng)是專為化纖長絲生產(chǎn)線配套的絲餅后處理裝備。

公司運(yùn)用現(xiàn)代設(shè)計理念方法研發(fā)的該系統(tǒng)可以提升化纖長絲生產(chǎn)后道工序的自動化水平，提高產(chǎn)品質(zhì)量，降低用工成本。采用模擬仿真手段驗(yàn)證產(chǎn)品的可靠性，優(yōu)化設(shè)計降低設(shè)備使用能耗。根據(jù)實(shí)際需求可模塊化組合，實(shí)現(xiàn)個性化長絲生產(chǎn)自動化輔助系統(tǒng)。具有優(yōu)質(zhì)、高效、低成本、環(huán)保的特點(diǎn)。達(dá)到國際先進(jìn)水平。

At this exhibition， Wuxi Hongyuan mainly recommended HY-9 series nylon full-automatic doffing high-speed elastic yarn machine， HY-Auto498 full-automatic doffing roving machine and HY-IDS chemical fiber filament automatic doffing and conveying system.

HY-9 series nylon full-automatic doffing highspeed elastic yarn machine

It is the equipmenty for false twisting deformation equipment， and is an essential equipment for chemical fiber post-processing， especially for spinning high value-added products. It has the characteristics of high automation， energy saving and environmental protection， high speed and high efficiency， and convenient operation and maintenance.

High automation

Single spindle automatic doffing can meet continuous production and the demands of unmanned production after reaching the full cylinder weight， the empty and full cylinder exchange and new head can be realized automatically.

New winding system realizes single spindle digital drive of highly flexible， automatic and cost performance.

Energy saving and environmental friendly

Cell drying machine adopting totally enclosed thermal insulation technology and new nano multi-layer thermal insulation material has obvious energy saving effect.

High-speed and high-yield

The new winding system realizes flexible geometric forming and winding tension control， high-speed and precise cross winding， and improves the output.

Single spindle friction false twisting device adopts custom microspecial motor with high speed and large torque； Using new SPWM control technology， the starting current and shock of the whole machine are reduced.

Easy to maintain and operate

Winding is located on both sides of the machine， which is convenient for operation and maintenance. Pneumatic spinning device with accurate wire hanging position is saving labor operation. It uses single spindle friction false twisting device， single spindle automatic doffing device and new winding system. In the process of automatic doffing and spinning， the actions of key mechanisms such as separation， filament cutting， hanging and doffing are coordinated in time sequence， and the bobbin can be automatically changed after the spinning is fixed in length， and automatic spinning is realized in the spinning stage.

HY-Auto498 full automatic doffing and roving machine

In order to achieve high efficiency， energy saving， high automation， reduce labor intensity， and meet the needs of high-end customers， Hongyuan Company has introduced a new roving machine integrating spinning and doffing functions， that is HY-Auto498 full automatic doffing and roving machine. Its drafting system and main transmission has the old traditional characteristics of Hongyuans maturen models of stable and reliable， and the doffing adopts the external automatic doffing structure， which realizes the full-automatic completion from doffing， tube changing， spinning and working， and the whole process takes about two minutes.

HY-IDS chemical fiber filament automatic doffing conveying system

This system is specially developed for the cake post-processing equipment of chemical fiber filament production line.

This system， developed by using modern design concepts and methods， can improve the automation level of the post-process of chemical fiber filament production， improve the product quality and reduce the labor cost. It uses simulation means to verify the reliability of products， and reduces the energy consumption of equipment on the basis of optimal design. This system can also be modularized according to the actual demand， and realize the automatic assistance of personalized filament production. It is characterized by high quality， high efficiency， low cost and environmental protection. And it has reached the international advanced level.

北自科技RIAMB Technology

紡織行業(yè)先進(jìn)智能物流系統(tǒng)解決方案的提供者

北自所（北京）科技發(fā)展有限公司（簡稱“北自科技”）是北京機(jī)械工業(yè)自動化研究所有限公司（簡稱“北自所”）的控股子公司，以北自所原物流技術(shù)工程事業(yè)部為核心組建而成，旨在推動智能物流業(yè)務(wù)的加速發(fā)展。

作為國內(nèi)知名的大型科研單位，北京機(jī)械工業(yè)自動化研究所有限公司（簡稱“北自所”）在成立的67年間一直致力于推進(jìn)國內(nèi)制造業(yè)領(lǐng)域的自動化、信息化、智能化發(fā)展。作為國家經(jīng)濟(jì)體制規(guī)劃下的科研單位，推動機(jī)械制造行業(yè)的自動化發(fā)展是國家使命。67年來，北自所專家隊伍在不斷學(xué)習(xí)吸取國內(nèi)外先進(jìn)技術(shù)經(jīng)驗(yàn)的同時，專注于本職工作，推陳出新，開發(fā)出一代代軟件和硬件，以及多個行業(yè)的智能解決方案。

作為北自所的控股子公司，北自科技至今已成功完成800多個自動化物流系統(tǒng)項目，業(yè)務(wù)鏈涵蓋了從生產(chǎn)型物流、配送型物流到大型物流配送中心的全物流行業(yè)，提供集自動化、信息化、智能化于一體，涵蓋加工、搬運(yùn)、包裝、倉儲、配送等一系列環(huán)節(jié)的全面解決方案，已在纖維制造業(yè)、食品、醫(yī)藥、家居、冷鏈等多行業(yè)領(lǐng)域成功應(yīng)用實(shí)施。其中，由北自科技自主研發(fā)的合成纖維全流程智能物流解決方案為用戶提供了紡絲車間從卷繞機(jī)落絲、裝車、分揀、包裝、倉儲及MES系統(tǒng)的全方位自動化解決方案，產(chǎn)品覆蓋全國10余家化纖龍頭企業(yè)。

北自科技是國家指定智能制造系統(tǒng)解決方案提供商，已幫助眾多企業(yè)突破智能制造瓶頸，并促進(jìn)企業(yè)向價值鏈高端延伸，加快裝備制造業(yè)智能化發(fā)展的步伐?！氨弊钥萍肌币殉蔀樾袠I(yè)著名品牌，并成功走向海外。

Provider of advanced intelligent logistics system solutions in the textile industry

RIAMB （Beijing） Technology development Co.， Ltd. （hereinafter referred as RIAMB Technology） is a holding subsidiary of Beijing Research Institute of Automation for Machinery Industry Co.， Ltd. （RIAMB）， which is established with the former Logistics Technology Engineering Division as the core， aiming at accelerating the development of intelligent logistics business.

As a well-known large-scale scientific research institution in China， RIAMB has been committed to promoting the automation， informationization and intelligent development of domestic manufacturing industry in the 67 years since its establishment. As a scientific research institute under the national economic system planning， it is the national mission to promote the automation development of machinery manufacturing industry. In the past 67 years， the team of experts from Beizi Institute has been studying and absorbing advanced technical experience at home and abroad， focusing on their own work， continuously bringing new ideas， and developing generations of software and hardware， as well as intelligent solutions in many industries.

As a holding subsidiary of RIAMB， RIAMB Technology has successfully completed more than 800 automated logistics system projects. The business chain covers the whole logistics industry from production logistics and distribution logistics to large-scale logistics distribution centers， providing a comprehensive solution integrating automation， informationization and intelligence， covering a series of links such as processing， handling， packaging， warehousing and distribution. It has been successfully applied and implemented in many industries such as fiber manufacturing， food， medicine， home and cold chain. Among them， the intelligent logistics solution for the whole process of synthetic fiber independently developed by Beizi Technology provides users with an all-round automatic solution for the spinning workshop from the winding machine， loading， sorting， packaging， warehousing and MES system， and the products cover more than 10 leading chemical fiber enterprises in China.

RIAMB Technology is nominated by the State as intelligent manufacturer， helps many enterprises break through the bottleneck of manufacturing， promotes enterprises extend value chain towards high-end production， speeds up the intelligent development of equipment manufacturing industry. RIAMB Technology has become a wellknown industrial brand and successfully gone global.

木牛流馬Suzhou i-COW

全工藝自動化“激光引導(dǎo)自動上軸搬運(yùn)機(jī)器人”

在紡織、玻纖、化纖行業(yè)中，大量的卷類物料需要被高頻次搬運(yùn)。使用人工控制的專用上軸車，操作極為不便，工人需要反復(fù)調(diào)整姿態(tài)才能去放物料，而使用其它設(shè)備時又極易損傷物料。大量的人力聚集在這個工作上，即便是企業(yè)不斷地提高薪資待遇，年輕人從事這項高強(qiáng)度、重復(fù)勞動的意愿也在不斷下降。

“木牛流馬”VQ08-10激光引導(dǎo)自動上軸搬運(yùn)機(jī)器人，使客戶可以在精準(zhǔn)搬運(yùn)物料的同時，有效控制人工成本上漲預(yù)期，實(shí)現(xiàn)全工藝的自動化。據(jù)介紹，木牛流馬“VQ08-10”激光引導(dǎo)自動上軸搬運(yùn)機(jī)器人有幾大技術(shù)亮點(diǎn)：一是定位精準(zhǔn)。結(jié)合德國技術(shù)的“木牛流馬”激光導(dǎo)航控制平臺和車輛調(diào)度系統(tǒng)，激光引導(dǎo)上軸搬運(yùn)機(jī)器人的定位精度可以達(dá)到（±5mm），使得工廠內(nèi)的軸類物料搬運(yùn)更加精準(zhǔn)，理論差錯率降到零。二是高效搬運(yùn)。激光引導(dǎo)上軸搬運(yùn)機(jī)器人采用雙驅(qū)動電機(jī)同步控制，車輛可以全向精準(zhǔn)運(yùn)動，使得在狹小空間內(nèi)的軸類物料搬運(yùn)更加便捷和高效。定制化的抓手可以適用不同類型的軸類物料。三是安全可靠。參照歐盟CE標(biāo)準(zhǔn)和中國CR標(biāo)準(zhǔn)設(shè)計的機(jī)械電氣系統(tǒng)，全方位安全防護(hù)，使得激光引導(dǎo)上軸搬運(yùn)機(jī)器人在人機(jī)混合運(yùn)行的環(huán)境下也非常安全可靠。四是持續(xù)作業(yè)。激光引導(dǎo)上軸搬運(yùn)機(jī)器人配備了“木牛流馬”全自動充電系統(tǒng)，優(yōu)化的充電策略和可靠的工業(yè)級鋰電池，使得車輛群可以24小時7天不間斷作業(yè)。

Full process automation “Laser-guided loom mounting robot”

In the textile， glass fiber and chemical fiber industries， a large number of rolled materials need to be transported at high frequency. It is inconvenient to use a special beam truck controlled manually， workers need to continuously adjust their postures to put materials， while it is easy to damage materials when using other equipment. A large amount of manpower is concentrated in this job， and even if the enterprise keeps raising the salary， the young peoples willingness to engage in this high-intensity repetitive work is declining.

The VQ08-10 Laser-guided loom mounting robot not only can carry materials accurately， but also can control the rising of labor cost， so as to realize full process automation. The VQ08-10 laser-guided automatic loom mounting robot has several technical highlights： First， it can precisely position. Combined with the German technology of laser navigation control platform and vehicle scheduling system， the positioning accuracy of the laser-guided loom mounting conveying robot can reach （± 5mm）， which makes the handling of axis materials in the factory more accurate and the theoretical error rate drops to zero. Second， efficient conveying. Laser-guided loom mounting conveying robot adopts synchronous control of dual-drive motors， and the vehicle can move accurately in all directions， which makes the conveying of axis materials in narrow space more convenient and efficient. Customized grippers can be applied to different types of axis materials. Third， safe and reliable. The mechanical and electrical system designed with reference to CE standard of EU and CR standard of China， with all-round safety protection， makes the laser-guided loom mounting conveying robot safe and reliable in the environment of man-machine operation. The fourth is continuous operation. Laserguided loom mounting conveying robot is equipped with "Mu Niu Liu Ma" automatic charging system， optimized charging strategy and reliable industrial grade lithium battery， so that the machine can work 24 hours a day without a break.