針織設(shè)備

由于生產(chǎn)流程短，受消費(fèi)市場(chǎng)影響大，“十三五”期間，針織機(jī)械行業(yè)經(jīng)歷了一個(gè)與下游消費(fèi)市場(chǎng)共同發(fā)展的過(guò)程。這五年，由于注重新型原料開(kāi)發(fā)、堅(jiān)持工藝創(chuàng)新，裝備數(shù)控技術(shù)實(shí)現(xiàn)了較大突破，應(yīng)用領(lǐng)域進(jìn)一步實(shí)現(xiàn)了拓展，行業(yè)保持了較快發(fā)展。

“十三五”期間，圓緯機(jī)下游產(chǎn)品應(yīng)用廣泛，產(chǎn)業(yè)穩(wěn)步發(fā)展。圓緯機(jī)年銷量總體保持穩(wěn)定；橫機(jī)行業(yè)受下游市場(chǎng)影響，有較大波動(dòng)；經(jīng)編機(jī)行業(yè)各類機(jī)型在這五年時(shí)間內(nèi)的表現(xiàn)也各不相同。

從市場(chǎng)方面來(lái)講，“十三五”期間圓緯機(jī)行業(yè)各類機(jī)型發(fā)展情況情況大體表現(xiàn)為：以普通單雙面機(jī)型為主，開(kāi)始研發(fā)多功能一體機(jī)和圓機(jī)鞋面機(jī)；提花機(jī)熱度提升，應(yīng)用領(lǐng)域不斷拓展；單雙面機(jī)型、提花機(jī)保持平穩(wěn)，毛巾機(jī)、衛(wèi)衣機(jī)等特殊機(jī)型也占據(jù)一定市場(chǎng)份額；高機(jī)號(hào)機(jī)型熱銷，海外織造訂單回流，市場(chǎng)全面爆發(fā)。

經(jīng)編機(jī)四類主要機(jī)型情況各不相同。雙針床經(jīng)編機(jī)表現(xiàn)穩(wěn)定，高速特里科經(jīng)編機(jī)起伏較大，花邊機(jī)持續(xù)低迷，軸向經(jīng)編機(jī)相對(duì)小眾，較為穩(wěn)定。

Due to the short production process and the great influence of the consumer market， the knitting machinery industry experienced a process of common development with the downstream consumer market during the 13th Five-Year Plan period. In the past five years， because of paying attention to the development of new raw materials and insisting on technological innovation， the equipment numerical control technology has achieved great breakthroughs and further expanded its application fields， which has also enabled the industry to maintain rapid development.

In the 13th Five-Year Plan period， the downstream products of circular knitting machine are widely used， and the industry is developing steadily. The annual sales volume of circular knitting machine remained stable overall； The flat knitting machine industry is affected by the downstream market and has great fluctuations； Various types of warp knitting machines have different performances in the past five years.

In terms of market， generally， the development of various models in the circular knitting machine industry during the thirteenth Five-Year Plan is as follows： Based on ordinary single and double-sided models， starting to develop multifunctional machines and circular vamp machine； Jacquard machine heat promotion， application areas continue to expand； Single and double-sided models and jecquard machines remain stable， and special models such as towel machines and sweater machines also occupy a certain market share； High-machine models sold well， oversea weaving orders increases， and the market gradually improving.

Warp knitting machine mainly has 4 models with different situations. Double-needle bed warp knitting machine performs stablely， high-speed tricot warp knitting machines performance is fluctuating， lace machines is in a low state， but axial warp machine are relatively in a niche market.

應(yīng)用案例 Application cases

新東旭紡織科技有限公司

“幸虧我們進(jìn)行了智能化改造，相比普通車間，只需要一半左右操作工，疫情防控期間的生產(chǎn)沒(méi)有受到過(guò)多影響?！彼捱w市沭陽(yáng)縣新東旭紡織科技有限公司負(fù)責(zé)人陳云說(shuō)。

新東旭與五洋紡機(jī)結(jié)緣于2012年。“當(dāng)時(shí)，管理水平低，一個(gè)工人只能看管一臺(tái)機(jī)器。”陳云回憶，五洋紡機(jī)進(jìn)行升級(jí)改造，在普通紡機(jī)上加裝了智能設(shè)備，產(chǎn)能和質(zhì)量都大幅度提升，管理人員坐在辦公室就能看到每臺(tái)機(jī)器的運(yùn)行情況，“我們也決心這么做?！?/p>

新東旭組織技術(shù)人員在五洋紡機(jī)工程師的指導(dǎo)下，從原料采購(gòu)入手，到面料、服裝加工生產(chǎn)經(jīng)營(yíng)，最終形成全面信息化管理。智能化改造的優(yōu)勢(shì)有哪些？工作人員介紹，軟件的配置、操作系統(tǒng)的應(yīng)用，屬于數(shù)字化、“傻瓜”式的，便于學(xué)習(xí)和操作。這種“連機(jī)器帶軟件”的全套銷售服務(wù)模式，已推廣到國(guó)內(nèi)2000多家企業(yè)、國(guó)外40多個(gè)國(guó)家和地區(qū)。

陳云對(duì)智能化升級(jí)后的企業(yè)發(fā)展很滿意：“工人勞動(dòng)強(qiáng)度大幅降低，還減少了原料庫(kù)存率，企業(yè)效益顯著提高！”

桐鄉(xiāng)志華服飾有限公司

2020年先后，桐鄉(xiāng)志華服飾有限公司從慈星股份采購(gòu)350臺(tái)10.2G一線成型電腦橫機(jī)，當(dāng)年就實(shí)現(xiàn)了150萬(wàn)件毛衣生產(chǎn)，一線成型減少了30%的用工量，15%的紗線損耗量，而且縮短了生產(chǎn)周期，很多線上訂單可以實(shí)現(xiàn)一周交貨，這是原先傳統(tǒng)生產(chǎn)方式不可想象的進(jìn)步，為此后續(xù)公司將繼續(xù)加大一線成型設(shè)備的投入。

實(shí)現(xiàn)智能化改造后，整個(gè)公司發(fā)生了翻天覆地的變化，首先是解決了招工難問(wèn)題，同樣招工條件，工人更愿意操作一線成型電腦橫機(jī)，其次是訂單結(jié)構(gòu)發(fā)生了變化，傳統(tǒng)生產(chǎn)方式都是反季節(jié)生產(chǎn)，夏天生產(chǎn)冬天的衣服，冬天生產(chǎn)春夏的衣服，由于一線成型，不需要套口縫合，可以輕松實(shí)現(xiàn)當(dāng)季生產(chǎn)，當(dāng)季銷售，減少了大量庫(kù)存積壓。另外，由于一線成型非常智能化，利用互聯(lián)網(wǎng)大數(shù)據(jù)可以輕松實(shí)現(xiàn)遠(yuǎn)程工廠管理，實(shí)時(shí)掌握工廠動(dòng)態(tài)數(shù)據(jù)，讓管理變得更輕松。值得一提的是，智能改造后，生產(chǎn)效率相比傳統(tǒng)套口縫合方式提升了20%～30%，同時(shí)也節(jié)約了30%的用工量，2020年成功實(shí)現(xiàn)了150萬(wàn)件毛衣的生產(chǎn)，年產(chǎn)值約3000萬(wàn)左右，預(yù)計(jì)2021年可以增長(zhǎng)50%。

該公司負(fù)責(zé)人表示，目前慈星一線成型電腦橫機(jī)功能齊全，部分功能比進(jìn)口設(shè)備還好用，比如：慈星一線成型有智跑功能，可以編織嵌花等復(fù)雜花型，進(jìn)口島精設(shè)備也沒(méi)有這個(gè)功能，所以他覺(jué)得慈星的一線成型非常接地氣，性價(jià)比也非常高，希望慈星以后能研發(fā)出更好的產(chǎn)品。

Xindongxu Textile Technology Co.，Ltd.

“Thanks to intelligent transformation， we just need half number of workers compared with other workshops. In the period of pandemic， our production has not been affected too much.”Manager Chen Yun said.

Xindongxu and Wuyang met in 2012. “At that time， a worker could only operate one machine.”Chen Yun called to mind that Wuyang Textile Machinery was upgraded and equipped with intelligent equipment on ordinary textile machinery， and the production capacity and quality were greatly improved. Managers can see the operation of each machine when sitting in the office. “We were determined to do this.”

Under the instruction of engineers from Wuyang Textile Machinery， technicians of Xindongxu start from raw materials procument， to fabric and apperal processing， finally form comprehensive information management. What are the advantages of intelligent transformation？ According to the staff， the configuration of software and the application of operating system are digital and simple， which is convenient for learning and operation. This “machine with software”sales service model has been extended to more than 2，000 domestic enterprises and more than 40 foreign countries and regions.

Chen Yun is very satisfied with the development of the enterprise after the intelligent upgrade. “The labor intensity of workers has been greatly reduced， the inventory rate of raw materials has also been reduced， and the efficiency of enterprises has been significantly improved！”

Tongxiang Zhihua Clothing Co.，Ltd.

In 2020， Tongxiang Zhihua Clothing Co.， Ltd. successively purchased 350 sets of 10.2G one-line forming double-needle latch weft knitting machine from Cixing Co.， Ltd.， and realized the production of 1.5 million sweaters in that year. The oneline forming reduced the labor consumption by 30%， the yarn loss by 15%， and shortened the production cycle. Many online orders can be delivered within one week， which is an unimaginable improvement compared with original traditional production method. Therefore， the company will continue to increase the investment in this kind of machine in the near future.

After realizing the intelligent transformation， the whole company has undergone great changes. First， it has solved the problem of employment. With the same employment conditions， workers are more willing to operate oneline forming double-needle latch weft knitting machine. Secondly， the order structure has changed. The traditional production methods are all out-of-season production， that is， winter clothes produced in summer and spring and summer clothes produced in winter. Because of the one-line forming， there is no need for looping sewing， which can easily realize the production and sales in the current season and reduce a large amount of inventory backlog. In addition， by using Internet big data， it can realize remote factory management， grasp dynamic data of factories in real time， making management easier. It is worth mentioning that， after the intelligent transformation， the production efficiency is improved by 20-30% compared with the traditional sewing method， and the labor consumption is also saved by 30%. In 2020， 1.5 million sweaters have been successfully produced， with an annual output value of about 30 million， which is expected to increase by 50% in 2021.

Manager of the company said that the one-line forming latch weft knitting machine of Cixing has complete functions， and some functions are better than those of imported equipment. For example， Cixings machine can weave complicated patterns such as inlaid， even Japan SHIMASEIKIs equipment does not have this function. Therefore， he thinks that Cixing is very down-to-earth and the cost performance is relative reasonable. He hopes that Cixing can develop more great products in the future.

慈星事坦格Cixing Steiger

最新機(jī)型KS3-60MCIII 一線成型電腦橫機(jī)

KS3-60MC-III一線成型電腦橫機(jī)為慈星事坦格最新研發(fā)機(jī)型，配置四針床、積極送紗器、智跑紗嘴、柔性牽拉、智能起底等多項(xiàng)全新一線成型技術(shù)。采用行業(yè)領(lǐng)先事坦格系統(tǒng)，融合數(shù)控紗環(huán)控制、智能牽拉系統(tǒng)，實(shí)現(xiàn)全成型花樣組織復(fù)雜多樣化，一線成衣技術(shù)的應(yīng)用，可以取消套口、 縫合等復(fù)雜工序，為客戶創(chuàng)造更多效益。

四針床設(shè)計(jì)、可以實(shí)現(xiàn)各種雙面織物的編織、寄針、收放針成型。送紗器的積極配合，精準(zhǔn)的數(shù)控紗環(huán)控制系統(tǒng)，保證全成型織物每個(gè)線圈的一致性，超細(xì)針織物高平整度。智能起底、輔助羅拉配合柔性牽拉裝置，織物前后兩面可以獨(dú)立牽拉，可以更好地滿足織物引返、收放針等局部編織需求，全成型織物立體感更強(qiáng)。

智跑紗嘴技術(shù)的應(yīng)用，把自由平移帶升降功能的紗嘴由系統(tǒng)獨(dú)立控制，使紗嘴能精準(zhǔn)定位和同步喂紗，減少機(jī)頭空行程，可輕松實(shí)現(xiàn)嵌花、反向添紗、襯緯、鏤空、編織等特殊組織花型，增加全成型花樣靈活性、多樣化。

The latest model KS3-60MC-III liner forming flat knitting machine

KS3-60MC-III liner forming flat knitting machine， as the latest products developed by Cixing Steiger， is equipped with a number of brand-new technologies， such as four-needle bed， active yarn feeder， intelligent yarn running nozzle， flexible drafting and so on. Adopting the industry-leading Steiger system， integrating numerical control yarn ring control and intelligent drafting system， the complex and diversified pattern organization of the whole molding can be realized. The application of first-line readyto-wear technology can cancel the complex processes such as looping and sewing， and create more benefits for customers.

Design of four-needle bed can realize warping of various double-sided fabric. The active cooperation of yarn feeder and precise numerical control yarn loop control system ensure the consistency of every loop of fully formed fabric and the high flatness of superfine knitted fabric. Intelligent bottoming and auxiliary roller are matched with flexible drafting device， and the front and back sides of the fabric can be independently pulled， which can better meet the local knitting requirements of fabric returning， needle retracting， and the fully formed fabric has stronger stereoscopic impression.

With the application of intelligent yarn nozzle technology， the free-translation yarn nozzle with lifting function is independently controlled by the system， so that the yarn nozzle can be accurately positioned and synchronously fed， the blank process can be reduced， and special weave patterns such as inlay， reverse yarn addition， weft insertion and hollow knitting can be easily realized， thus increasing the flexibility and diversity of the fully formed pattern.

常德紡機(jī)Changde Textile

主推兩款經(jīng)編機(jī)

本屆展會(huì)上，常德紡機(jī)主推E2298/7-136-E22型經(jīng)編機(jī)、E2528/2H-248-E32型經(jīng)編機(jī)兩款經(jīng)編設(shè)備。

E2298型經(jīng)編機(jī)為雙針床短絨經(jīng)編機(jī)。適用于滌綸、錦綸、腈綸、丙綸、粘膠等化學(xué)纖維和精紡棉紗、混紡紗等纖維原料，可廣泛用做鞋面料、服裝、家紡面料、汽車內(nèi)飾等織物。主要編織0.8mm～6mm間隔織物。該機(jī)器機(jī)幅有：84”（2134mm）、136”（3454mm）、154”（3912mm）；機(jī)號(hào)為：E22、E24、E26；最高編織速度為：900橫列/分。

E2528/2H-248 型經(jīng)編機(jī)采用滌綸和錦綸長(zhǎng)絲、腈綸絲、氨綸絲、滌綸變形絲、混紡紗等原料，編制平素織物、彈力織物、網(wǎng)眼織物、兩梳絨類織物等，經(jīng)相應(yīng)的后整理工序加工后，用于制作服裝、家紡和產(chǎn)業(yè)用面料。該機(jī)器機(jī)幅為：248”（6299）毫米。最高編織速度可到2350轉(zhuǎn)/分。

Presents two warp knitting machine

At this exhibition， Changde Textile Machinery mainly promotes two warp knitting machines： E2298/7-136-E22 and E2528/2H-248-E32 warp knitting machine.

E2298 warp knitting machine is a double needle bed short fiber warp knitting machine. It is suitable for chemical fibers such as polyester， nylon， acrylic fiber， polypropylene fiber and viscose， and fiber raw materials such as worsted cotton yarn and blended yarn， and can be widely used as fabrics such as shoe fabrics， clothing， home textile fabrics and automobile interiors. It mainly weaves 0.8mm to 6mm interval fabrics. The width of the machine is 84 "（2134mm）， 136”（3454mm） and 154" （3912mm）； The machine numbers are E22， E24 and E26； The highest knitting speed is 900 courses/min.

E2528/2H-248 warp machine is used to weave plain fabric， elastic fabric， mesh fabric， two-comb fabric and so on by polyester and nylon filament， acrylic yarn， spandex yarn， polyester textured yarn， blended yarn and other raw materials， which are processed by corresponding post-finishing procedures and used to make clothing， home textiles and industrial fabrics. The width of the machine is 248 "（6299） mm. The maximum knitting speed can reach 2350 r/m.

五洋紡機(jī)Wuyang Textile

本次展會(huì)上，五洋紡機(jī)將展出GE385 高速智能絨類經(jīng)編機(jī)、GE386 高速提花絨毯經(jīng)編機(jī)、GE2296賈卡織帶機(jī)、GE2396 智能全成形服飾經(jīng)編機(jī)、GE3280 智能織物分割機(jī)、GE2268 特里科高速經(jīng)編機(jī)、GE2393 高速網(wǎng)類經(jīng)編機(jī)等設(shè)備。

GE385高速智能絨類經(jīng)編機(jī)是一種新型高速絨類雙針床經(jīng)編機(jī)，適用于織造法蘭絨、珊瑚絨等面料，可用于織造毛巾，服裝，毛絨玩具，家紡及裝飾布等領(lǐng)域。通過(guò)優(yōu)化設(shè)計(jì)，提升加工精度，提升關(guān)鍵部分材質(zhì)，雙針床轉(zhuǎn)速率先突破1000rpm。產(chǎn)量相較于傳統(tǒng)機(jī)型增加30%。

GE386高速提花絨毯經(jīng)編機(jī)具有6把梳櫛，其中4把地梳用于編織底布，2把毛梳用于編織絨面。適用于織造提花法蘭絨、提花珊瑚絨等面料，可用于織造毛巾，服裝，毛絨玩具，家紡及裝飾布等領(lǐng)域；通過(guò)優(yōu)化設(shè)計(jì)，提升加工精度，提升關(guān)鍵部分材質(zhì)，雙針床轉(zhuǎn)速率先突破1000rpm；產(chǎn)量相較于傳統(tǒng)機(jī)型增加30%。

GE2296賈卡織帶機(jī)采用優(yōu)化設(shè)計(jì)曲柄連桿機(jī)構(gòu)，成圈機(jī)件采用四連桿機(jī)構(gòu)，短動(dòng)程舌針，電子送經(jīng)，電子橫移，采用電子賈卡可在織帶中形成各種圖案花型；用于包邊，箱包，服裝輔料，戶外用品等。

GE2396智能全成形服飾經(jīng)編機(jī)是一種新型智能無(wú)縫成形經(jīng)編機(jī)，采用優(yōu)化設(shè)計(jì)曲柄連桿機(jī)構(gòu)，利用賈卡提花，形成筒狀及全成形織物。該智能技術(shù)，可用于立體編織，一次成形，編織全成形服裝，連褲襪，手套，運(yùn)動(dòng)時(shí)裝，泳衣，針織帶，醫(yī)用繃帶等產(chǎn)品。

GE3280智能織物分割機(jī)主要用于分割雙針床生產(chǎn)的雙層織物。該機(jī)基于擋板伺服自動(dòng)調(diào)節(jié)機(jī)構(gòu)的多目標(biāo)優(yōu)化設(shè)計(jì)，研究運(yùn)用新型檢測(cè)手段，通過(guò)新型傳感器來(lái)實(shí)現(xiàn)毛絨高度的檢測(cè)，保證了檢測(cè)的精度，帶刀自動(dòng)張緊機(jī)構(gòu)研發(fā)，確保帶刀張力一致的要求。相較于傳統(tǒng)設(shè)備，極大提高了產(chǎn)量，降低了工人勞動(dòng)強(qiáng)度，提高了成品質(zhì)量。

GE2268特里科高速經(jīng)編機(jī)采用優(yōu)化設(shè)計(jì)的曲軸連桿機(jī)構(gòu)，成圈機(jī)件采用碳纖維型材，重量輕，運(yùn)動(dòng)慣性小，平穩(wěn)可靠?？删幙梼?nèi)外衣料，席夢(mèng)思面料，蚊帳布，窗簾臺(tái)布，水晶拉絨超柔及工業(yè)用布等。

GE2395貂絨經(jīng)編機(jī)采用曲軸連桿傳動(dòng)機(jī)構(gòu)，電子送經(jīng)，電子卷取，電子橫移，編織絨類產(chǎn)品、拉毛產(chǎn)品、適用于家居、裝飾等，也可織網(wǎng)布。

GE2393高速網(wǎng)類經(jīng)編機(jī)具有油浸式凸輪連桿機(jī)構(gòu)，中動(dòng)程舌針，扁絲圓絲，圓扁混織，高速編織，噪音低的特點(diǎn)。用于編織遮陽(yáng)網(wǎng)，無(wú)結(jié)漁網(wǎng)，化纖網(wǎng)眼，針織網(wǎng)布，安全網(wǎng)，體育用網(wǎng)，深海養(yǎng)殖網(wǎng)等。

In this fair， Wuyang Textile Machinery will display GE385 highspeed intelligent fleece warp knitting machine， GE386 high-speed jacquard blanket warp knitting machine， GE2296 jacquard belt weaving machine， GE2396 intelligent fully fashioned garment warp knitting machine， GE3280 intelligent fabric cutting machine， GE2268 Tricot high-speed warp knitting machine， GE2393 high-speed net warp knitting machine and other equipment.

GE385 is a new high-speed fleece warp knitting machine， suitable for weaving flannel， coral and other fabrics， can be used for weaving towels， clothing， plush toys， home textiles and decorative fabrics and other fields. Through the optimization design， the machining accuracy and the material of the key parts are improved， and the speed of the two-needle bed first exceeds 1000rpm. Output increased by 30% compared to conventional models.

GE386 high-speed jacquard blanket warp knitting machine has 6 guide bars， 4 use for weaving base cloth and 2 use for weaving suede. It is suitable for weaving jacquard flannel， jacquard coral velvet and other fabrics， can be used for weaving towels， clothing， plush toys， home textiles and decorative fabrics and other fields. Through optimize design and process accuracy and improve the key parts materials， and the speed of the two-needle bed first exceeds 1000rpm. Output increased by 30% compared to conventional models.

GE2296 jacquard belt weaving machine adopts optimized design of crank and link lever mechanism， loop forming instruments adopts four-link lever mechanism， short-moving tongue needle， electronic warp let-off， electronic transverse movement， electronic jacquard can be used to form various pattern. It can use in over-edging， bags， accessories and outdoor products.

GE2396 intelligent fully fashioned garment warp knitting machine adopts optimized design of crank and link lever mechanism， makes use of jacquard to figure pattern and form fully fashioned garment. Intelligent technology， three-dimensional knitting， one-time forming， weaving fully fashioned garment garment， pantyhose and gloves， sportswear， knitting belt， medical bandages and other products.

GE3280 intelligent fabric cutting machine is mainly used for dividing the double-layer fabric produced by double needle bed. This machine based on muti-objective optimization design， research and use of new detection means， through a new type of sensor to achieve the plush height detection to ensure the accuracy of detection. The research and development of rotation hoop knife automatic tensioning mechanism ensures the tension consistent requirements. Compared with traditional equipment， it greatly improves the output， reduces the labor intensity of workers and improves the quality of finished products.

GE2268 Tricot high-speed warp knitting machine adopts optimized design of crankshaft and link lever， stitching elements adopts carbon fiber materials with light weight， low movement inertia and stable performance. It can use in weaving underwear and clothing materials， simmons materials， mosquito net cloth， curtain tablecloth and other industrial cloth.

GE2395 mink cashmere warp knitting machine adopts crankshaft and link lever driving mechanism， electronic warp let-off， electronic transverse movement， which is suitable for weaving suede products and gigging products for home furnishings and decoration as well as weaving netting， etc.

GE2393 high speed net warp knitting machine has characterized of oil immersed cam linkage mechanism， middle moving tongue needle， flat wire round wire， round flat mixed and low noise， and it is used for weaving sunshade nets， knotless fishing nets， chemical fiber mesh， knitting mesh， safety nets， sport-used nets， deep-sea breeding nets， etc.