A Nano-Micro Engineering Nanofiber for Electromagnetic Absorber, Green Shielding and Sensor

Min Zhang, Chen Han, Wen-Qiang Cao, Mao-Sheng Cao , Hui-Jing Yang , Jie Yuan

ABSTRACT It is extremely unattainable for a material to simultaneously obtain efficient electromagnetic (EM) absorption and green shielding performance, which has not been reported due to the competition between conduction loss and reflection. Herein, by tailoring the internal structure through nano-micro engineering, a NiCo2O4 nanofiber with integrated EM absorbing and green shielding as well as strain sensing functions is obtained. With the improvement of charge transport capability of the nanofiber, the performance can be converted from EM absorption to shielding, or even coexist. Particularly, as the conductivity rising, the reflection loss declines from - 52.72 to - 10.5 dB, while the EM interference shielding effectiveness increases to 13.4 dB, suggesting the coexistence of the two EM functions. Furthermore, based on the high EM absorption, a strain sensor is designed through the resonance coupling of the patterned NiCo2O4 structure. These strategies for tuning EM performance and constructing devices can be extended to other EM functional materials to promote the development of electromagnetic driven devices.

KEYWORDS Electromagnetic absorber; Electromagnetic shielding; NiCo2O4 nanofiber; Sensor

1 Introduction

Porous nanostructures, with great potential for supercapacitors, electromagnetic (EM) attenuation, catalysis, and biological medicine, are attracting growing interest [1—11]. A thorough comprehension of the growth mechanism significantly facilitates the tailoring of porous morphology and analysis of material properties. Especially for EM properties, the superiority of porous nanostructures including lightweight, high specific surface, and rich electron transmission channels exposes the significance in promoting the innovation of EM functional materials.

EM functional materials have always been a hot spot in the information explosion era, and their applications in ultra-long-distance energy transmission, military stealth camouflage, and anti-interference of electrical equipment cannot be ignored [12—19]. Generally, the EM absorption mechanism fatefully depends on the impedance matching level, and incident EM wave is attenuated by dielectric or/and magnetic losses [20—28]. Many meritorious electromagnetic absorbing materials are emerging in recent decades, such as carbon materials, metal-based material, and polymers. [29—32]. Chen’s group conducted a series of studies to explore microwave absorbing materials [33—38]. Particularly, polyaniline and polypyrrole exhibit strong microwave absorption, while polyoxometalates and organic metal halide feature multi-band microwave absorption.

Compared with EM absorbing materials, the performance of shielding materials is contributed not only by effective absorption but by reflection [39—43]. The robust reflection caused by remarkable electrical property enables them to be integrated into contact lenses and clothing to protect life from EM radiation [44, 45]. However, the strong secondary reflection adds extra insecurity to the environment. Thus, “green” shielding materials emerge by tailoring the nanostructure to raise effective absorption but reflection [46]. It is unattainable for the EM absorption material to have the EM interference (EMI) shielding performance concurrently due to the feature that reflection and absorption are opposites, and conductivity (σ) simultaneously dominates conduction loss (εc′′) and reflection. That is, there is a competition effect between conduction loss and reflection, and the balance betweenεc′′ and reflection is hard to obtain.

Integrating EM property with electronic devices is an inevitable trend for innovation and breakthroughs in advanced electromagnetic devices [47]. However, such research associated with the EM multifunctional material or device is very limited, although EM functional materials are in a booming stage. The single function mode hardly captures the rapid development of EM devices.

Herein, a new dual-template nano-micro engineering is presented to tailor the internal structure of porous NiCo2O4nanofiber. With customizing the template state, the polarization and charge transport properties are modulated. By analyzing the balance ofεc′′ and reflected EM wave, the shielding function is turned on by the “switch” ofσ. Thus, EM absorbing and shielding can be achieved simultaneously. The mechanism of the state transition from EM absorption to shielding is gotten insight into. A patterned strain induction device, integrating the intrinsic EM absorption performance and resonance coupling effect of patterned structure, is designed. This sensor enables wireless and real-time detection of strain, potentially used in monitoring the state of large devices in harsh environments.

2 Experimental Section

2.1 Synthesis of NiCo2O4

The precursor was synthesized by electrospinning method. In particular, polyacrylonitrile (500 mg) and DMF (10 mL) were stirred for 12 h at 55 °C. 560 mg of Co(Ac)2·4H2O and 240 mg of Ni(Ac)2·4H2O were added to the mixture with stirring for 6 h. Then, the solution was injected into the syringe to start electrospinning. The feeding speed was set to 0.1 mm min-1, and the voltage was set to 16 kV. The as-spun precursor was achieved after dried for 12 h at 60 °C. The Ni-Co@C was synthesized by a two-step calcination method. Firstly, the precursor was heat treated at 180 °C for 2 h in N2. Then, it was heat treated at 500, 600, and 700 °C, respectively, for 2 h in N2. The Ni-Co@C nanofiber was obtained. Finally, porous NiCo2O4nanofiber was heat treated at 400 °C in air.

2.2 Fabrication of NiCo2O4 Composites

NiCo2O4powders with different loading content (50, 70, and 90 wt%) were mixed with paraffin wax. Modest doses of C4H10O were added to the NiCo2O4-paraffin mixture with ultrasound until a uniform powder was obtained. Then, it was pressed into a toroidal EM mold. The inner diameter of the toroidal composite is 3.00 mm, and the outer diameter is 7.00 mm.

2.3 Characterization

The morphology and microstructure of Ni-Co@C and NiCo2O4were observed by scanning electron microscopy (SEM; HITACHI S-4800) and transmission electron microscopy (TEM; JEOL-2100). The crystal structure, elements, and composition were analyzed by an X-ray diffractometer (XRD; X’Pert PRO), X-ray photoelectron spectrometer (XPS; PHI Quanteral II (Japan)), Raman spectrometer (Renishaw Raman RE01), and Mettler Toledo thermal analysis TGA/DSC system.

2.4 Calculation of Dielectric Properties

εp′′ andεc′′ are the dielectric loss contributed by polarization relaxation and charge transport, respectively, which can be obtained according to Debye theory (Eqs. 1—3):

whereεsis the relative permittivity at static, andε∞is that at “infinite” high frequency.τis the relaxation time.fis the frequency.σis the DC conductivity, andε0is the vacuum permittivity.

2.5 Calculation of Reflection Loss

The input impedance is calculated by Eq. 4:

wherecis the light velocity anddis the thickness of the sample. The reflection loss (RL) is calculated by Eq. 5:

2.6 Calculation of Electromagnetic Interference Shielding Performance

EMI shielding effectiveness (SE), SEA, and SERcan be calculated by Eqs. 6—8,

2.7 Calculation of Aeff

The effective absorption efficiencyAeffis calculated by Eq. 9:

whereRandTare the reflection and transmission coefficient.

3 Results and Discussion

3.1 Structure Characterization

The growth process and compositional evolution of NiCo2O4are shown in Fig. 1a. Precursor nanofibers composed of polyacrylonitrile (PAN) and metal ions (Ni2+:Co2+= 1:2) are prepared by electrospinning strategy (Fig. 1b). After calcined for 4 h in N2, PAN nanofiber is carbonized with removal of non-carbon elements and Ni2+/Co2+ions are reduced to Ni/Co, giving rise to the formation of Ni-Co@C nanofiber (Fig. 1c) [48, 49]. Then, the oxidation is proceeded by heating Ni-Co@C at 400 °C in air (Fig. 1a). C fiber is used as a template to support the oxidation and assembly of bimetallic particles. The SEM images in Fig. 1d, e show the in situ assembly process of oxide nanoparticles into a fibrous structure. Ni—Co particles on the nanofiber surface are oxidized first. Then, C fiber is gradually burned with the metal particles inside being exposed and oxidized continuously until the reaction is complete.

When obtaining Ni—Co@C, calcination temperature can effectively tailor the C template size. In Fig. 2a, by raising the temperature, the purification of carbonized PAN continues, and the carbon consumption in reducing metal ions increases as the reaction progress more completely, resulting in thinner C nanofiber [48]. The corresponding morphology is revealed in Fig. 2b. The density of Ni-Co nanoparticles denoted by the bright white dots increases with the raised temperature, indicating that the thinner C fibers expose more metallic particles. The TEM images in Fig. 2f, g confirm that Ni—Co particles denoted by the dark spots are implanted on and inside the C fibers randomly, with the interplanar spacing of 0.204 nm, in accordance with the (111) planes of face-centered cubic. This suggests that Ni replaces part of cobalt atoms to form Fm-3 m NiCo2alloy [50]. The final oxidation products corresponding to 500, 600, and 700 °C are denoted by N1, N2, and N3, respectively.

During the assembly of bimetallic oxide nanoparticles, there are two categories of the oxidation morphologies (Fig. 2c). When metal particles begin to oxidize, their edges preferentially nucleate to form a core—shell (metal—metal oxide) structure. The thin oxide shell acts as a template to support subsequent reactions. (i) For continuous shells, due to the Kirkendall effect that diffusion coefficient of Ni/Co is higher compared to oxygen, the central metal atoms can diffuse outward through the shell and are oxidized, generating a hollow particle with an expanding cavity [51—54]. Figure 2d shows the TEM images of hollow oxide particles with different diameters of 17.80, 18.61, and 16.69 nm. (ii) For shells with cracks, oxygen can enter the shell through the cracks, and the metal core is locally oxidized to form multiple cavities [54]. Figure 2e shows the presence of multiple-cavity in one oxide particle with the diameter ranging from 8.10 to 14.51 nm. Furthermore, because of oxygen adsorptioninduced segregation effect, Co element is preferentially distributed on the outer edge of the shell rather than evenly distributed [55]. The TEM images in Fig. 2h show the overall morphology of the nanofibers assembled by the hollow/multilocular bimetallic oxide nanoparticles. Such porous nanofibers are characterized by high specific surface and abundant electron transmission paths, leading to the improvement of materials’ properties, especially the electrical property. Figure 2i shows that nanofibers are not smooth, and the interplanar spacings of the oxide nanoparticle are 0.468 and 0.286 nm, respectively, indexed to the (111) and (220) planes of NiCo2O4. The corresponding analyses of XRD, Raman, and XPS spectra are shown in Fig. S1 [56—60].

Fig. 1 a Growth process for NiCo2O4, and the corresponding cross-sectional view with different molecular structure. b-e SEM images corresponding to each growth process

3.2 Electromagnetic Absorption Performance

Since the fibrous morphology of N3 collapses (Fig. S2a—c), we only investigate the EM response of N1/N2. Figure 3a—c shows the EM responses of N1/N2-paraffin composites with loading content of 50, 70, and 90 wt%. As the loading content of NiCo2O4rises, ε′ and ε″ increase. For each composite,ε′ is trending downward due to the declined conductance and polarization response at high frequency. For characterizing the dielectric lossε′′, “material genes” of polarization and conduction loss (εp′′ andεc′′) are analyzed separately (Eqs. 1—3).εp′′ is characterized by the relaxation peaks (I, II, and III). The multiple relaxation behaviors are arising from the inner friction of the dipole orientation polarization.εc′′ is characterized by the declining trend ofε′′ due to the reduced conductance response. The relaxation peaks are becoming inconspicuous of 70/90 wt% composites owing to the relatively improvedσmasking the peaks. Therefore, the synergy and competitive effect of polarization and conduction “genes” enable the modulation of the EM response. Figure 3d—i and S3 show that all composites possess dual absorption bands. The maximum RL reaches - 52.72 dB (70 wt% N1). The ordinary RL of 70/90 wt% N2 (- 15.13 and - 10.50 dB) originates from the growing reflection caused by the impedance mismatching between the material and free space.

Fig. 2 a Effect of the calcination temperature on the C template. b Corresponding SEM images. Scale bar is 1 um. c Schematic of different oxidation processes affected by the continuity of the oxide shell. d Morphologies of hollow particles with different diameter. Scale bar is 20 nm. e Morphologies of multiple-cavity particles. Scale bar is 20 nm. f-g TEM images of Ni-Co@C. h-i TEM images of NiCo2O4

Figure 4 shows the EM attenuation mechanism of the composite. When dispersed in paraffin matrix, the one-dimensional NiCo2O4and the rugged surface assembled by porous nanoparticles raise the probability of multiple reflections and scattering in the composite (Fig. 4a). In crystalline NiCo2O4, electrons absorb EM energy for transporting, including hopping the barrier and migrating in the network (Fig. 4b). The multi-cavity feature of NiCo2O4nanoparticles not only reduces the density of the material, but also provides more channels for electron transmission, thus effectively improving the electron transmission efficiency. Figure 4d shows the ratio of the contribution ofεp′′ andεc′′ to the dielectric loss. It reveals that NiCo2O4is a polarization-dominated EM absorbing material, since the preparation process will introduce abundant defects and groups to form dipoles (Fig. 4c). The cole—cole curves of 50 wt% N1 in Fig. 4e are derived from the polarization relaxation peaks at ～ 2.4, 4.2, and 14.8 GHz. Figure 4f—h shows three different types of dipoles, including asymmetric charge distribution on phase boundaries with different atomic arrangements, Ni atom vacancy (VNi), and oxygen vacancy (VO). In addition, there are other relaxation derived from metal ions of different valence states (Ni2+/3+, Co2+/3+) and impurity functional groups, which will attenuate EM energy by polarizing.

Fig. 3 a-c ε′ and ε′′ of N1 and N2 composites with different loading concentrations of 50 wt%, 70 wt%, and 90 wt%. d-f RL of N1 with different loading concentrations. g-i RL of N2 with different loading concentrations

3.3 Electromagnetic Interference Shielding Performance

Fig. 4 EM attenuation mechanism of NiCo2O4 nanofibers. a Multiple reflection and scattering. b Conductive network and charge transport. c Polarization induced by defects. d The contribution of εp′′ and εc′′ to ε′′. The suffixes - 50, - 70, and - 90 represent the loading concentration of the composites. e Cole—cole curves of 50 wt% N1. f Interfacial polarization observed from TEM image. g, h Difference charge density around Ni vacancy (VNi) and oxygen vacancy (VO)

3.4 Electromagnetic Sensor

The excellent EM performance allows us to conceive new functional materials and EM-driven devices. By integrating the resonant coupling effect of patterned structure into the intrinsic EM properties of NiCo2O4composite, a strain sensor is designed to wireless record of pressure (Fig. 6a and S5). The structure can be equivalent to an electrical circuit, containing the resistance (R) of each component, the capacitance (C), and inductance (L) of zigzag pattern as well as the synergy of N1 and copper layers (Fig. 6b). The CST Microwave Studio for electric and magnetic field shows that the electric vectors resonate in thex-axis direction (Fig. 6c), while the magnetic vectors resonate in thez-axis direction (Fig. 6d). The corresponding energy density distributions demonstrate that electric component loss is concentrated in the patterned layer, and the magnetic component loss mainly occurs in the upper part due to the strong induced magnetic field by copper layer and N1 substrate. When the distance between the two N1 layers is compressed, the induced electric field caused by the magnetic vectors will overlap with the original electric vectors, thereby increasing the inductance coupling and modulating the response of reflection. Figure 6e shows the reflection spectra recorded from the structure. The resonance frequency shifts ～ 1 GHz by tuning the parameterlfrom 0.4 to 1.4 mm. Figure 6f shows that the resonance frequency is blue shifted and exhibits a linear response toldue to the raised inductance coupling. To construct a strain sensing EM device, the space between the two N1 layers is filled with a silicon rubber. When the silicon rubber is compressed with strain, the increment of the resonance frequency (ΔFrequency) is proportional to the strain (S), Δfr～ (0.012 ± 5E - 4)S(Fig. 6g). Compared to traditional sensors, this electromagnetic sensor with quick feedback shows greater competitiveness due to the ultrashort polarization establishment time of ～ 10-9s. Thus, the strain sensor is a promising application in real-time and wireless pressure measurement for the 5G era.

Fig. 5 a Average EMI SE, SEA, and SER of different NiCo2O4 composites. b Average effective absorption and absorption coefficient of different composites. c σ of the NiCo2O4 composites. Sort in ascending order. Inset: schematic of the effect of σ on material properties. d SER and reflection coefficient versus σ. e Tendency of EM absorbing and shielding caused by charge transport. f gs of each sample. Inset, schematic of EM wave incidence, reflection, transmission, and absorption

4 Conclusion

In summary, a multifunctional NiCo2O4nanofiber is successfully fabricated via dual-template method. By controlling the template state, EM response of NiCo2O4can be tuned. In particular, the increased charge transport capacity not only plays a dominant role inεc′′ to promote EM attenuation, but reduces the degree of impedance matching, thus enhancing the EM reflection. Based on the results, the EM absorbing and green shielding functions of NiCo2O4composite can be customized and coexistence. More importantly, a strain sensor device constructed by patterned NiCo2O4composites is demonstrated. These findings open new horizons for design of multifunctional EM materials and will promote to expand the functions of NiCo2O4to various fields, including metamaterials, sensing, and EM attenuation.

AcknowledgementsThis work was supported by National Natural Science Foundation of China (No. 51977009, 11774027, 51372282, and 51132002). The authors gratefully acknowledge Prof. Yuping Dong and Dr. Wenbo Dai for the photoluminescence and UV—Vis tests.

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Fig. 6 a Schematic illustration for the sensor. b Equivalent circuit model of the device. c Simulated electric field, electric energy density distributions. d Simulated magnetic field, magnetic energy density distributions. e Reflection spectra vs. frequency at l = 0.4—1.4 mm. f Distancesensitive resonance frequency response. g Strain-response curves

Electronic supplementary materialThe online version of this article (https://doi.org/10.1007/s4082 0-020-00552-9) contains supplementary material, which is available to authorized users.