深海集成油壓動力源工程化及系列化研究（2）

吳元文 楊莽

摘 要：通過高壓高效高功率密度系列化深水電機的研發(fā)、系列化和模塊化集成油壓動力源的可靠性設(shè)計與制造技術(shù)研究、高性能壓力平衡補償技術(shù)研究、深海集成油壓動力源的控制技術(shù)研究、深海集成油壓動力源的測試技術(shù)研究、零部件的制造工藝及樣機試制研究、深海集成油壓動力源用材料的優(yōu)選、深海集成油壓動力源的標(biāo)準(zhǔn)化與系列化研究，通過小批量柔性生產(chǎn)線的樣機試制及測試平臺的搭建、深海集成油壓動力源的大氣環(huán)境性能試驗、深海壓力模擬環(huán)境試驗及海試，制定企業(yè)標(biāo)準(zhǔn)指導(dǎo)企業(yè)生產(chǎn)，完成具有自主知識產(chǎn)權(quán)、性能穩(wěn)定的5.5、11、18.5、55、90 kW規(guī)格深海集成油壓動力源產(chǎn)品的工程樣機生產(chǎn)，并完成5.5、11、18.5、55、90 kW規(guī)格深海集成油壓動力源產(chǎn)品的設(shè)計，用于深海作業(yè)裝備的液壓驅(qū)動系統(tǒng)，提升我國深海技術(shù)裝備的自主創(chuàng)新能力，為我國深海探測和開發(fā)裝備提供可靠性高的多規(guī)格多品種的深海液壓動力源。該課題是“深海通用技術(shù)與產(chǎn)品研制”項目的子課題，課題目標(biāo)就是項???目目標(biāo)之一，即針對我國發(fā)展深海探測與作業(yè)裝備的急需，項目需要突破的系列關(guān)鍵技術(shù)之一—— 深海環(huán)境高可靠的深海油壓驅(qū)動源技術(shù)。通過總體結(jié)構(gòu)優(yōu)化設(shè)計和工藝技術(shù)研究和相關(guān)技術(shù)標(biāo)準(zhǔn)和規(guī)范制定，滿足集成油壓動力源產(chǎn)業(yè)化要求，與項目其他子課題一起共同實現(xiàn)為我國深海資源探測、科學(xué)研究、環(huán)境安全保障提供高性能高可靠性的基礎(chǔ)配套部件和技術(shù)支撐，打破當(dāng)前深海作業(yè)裝備通用部件依賴進口的局面，實現(xiàn)深海作業(yè)裝備通用部件的國產(chǎn)化，支撐并促進海洋作業(yè)裝備的自主化快速發(fā)展，提升我國深海技術(shù)裝備的研發(fā)和自主創(chuàng)新能力，提升我國深海裝備技術(shù)水平。

關(guān)鍵詞：內(nèi)嚙合齒輪泵 o形圈 密封分析 傳動分析

Abstract：Through investigating and research for deep-sea Motor，integrated Hydraulic Power Source，Pressure Balance compensation technology，manufacturing process for components，testing for prototype，optimization of material selection，setting systematic standards for technologies and combines with testing for small batch trial production of FML，atmospheric environment performance test for Hydraulic Power Source and pressure module to work out standard guidance for enterprise and then accomplish Deep-sea Hydraulic Power Source related engineering prototype design &production for 5.5，11，18.5，55，90 kW with proprietary intellectual rights that can improve domestic innovative ability for design and produce deep-sea exploration and operating equipments.This is one of sub-topics of“Study on General Technology and Related Products of Deep Sea”.The purpose of this topic is to break through the key technology of Hydraulic Power Source of Deep Sea to develop Deep-sea exploration and operating equipments of China.Making use of optimization design for overall structure，researching for process and setting standards for related technologies to meet the requirements of Industrialization of Integrated Hydraulic Power Source.This topic combines with other sub-topics researches to provide technical supporting and reliable essential components and basic machines for deep-sea researching and exploration.This was based on above point，through study mentioned above，we can break the situation of replying on imported deep-sea operating equipments but rather achieve localization of general components and improve domestic technological level of deep-sea equipment.

Key Words：Internal gearing pump；O ring；Seal analysis；Transmission analysis

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